4.5 Article

Monitoring and control of microbioreactors: An expert opinion on development needs

Journal

BIOTECHNOLOGY JOURNAL
Volume 7, Issue 10, Pages 1308-1314

Publisher

WILEY-V C H VERLAG GMBH
DOI: 10.1002/biot.201200157

Keywords

Bioreactor control; High-throughput screening; In vitro testing; Microfluidics; On-line monitoring

Ask authors/readers for more resources

This perspective article is based on an expert panel review on microbioreactor applications in biochemical and biomedical engineering that was organized by the M3C (measurement, monitoring, modelling and control) Working Group of the European Section of Biochemical Engineering Science (ESBES) in the European Federation of Biotechnology (EFB). The aim of the panel was to provide an updated view on the present status of the subject and to identify critical needs and issues for furthering the successful development of microbioreactor monitoring and control. This will benefit future bioprocess development and in vitro toxicity testing. The article concludes with a set of recommendations for extended use and further development of microbioreactors.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.5
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Agricultural Engineering

Photosynthesis driven continuous hydrogen production by diazotrophic in cell reactors

Jorg Toepel, Rohan Karande, Bruno Buehler, Katja Buehler, Andreas Schmid

Summary: Hydrogen (H2) is a promising fuel for climate neutral energy carriers, and photosynthesis-driven H2 production, which relies on sunlight and water, has shown potential. Research has been conducted using cyanobacteria as biocatalysts in capillary biofilm photobioreactors (CBRs). The study found that biofilm formation and stability are influenced by light and CO2 availability, and H2 production rates vary between different cyanobacteria species. By adjusting light and O2 levels, biofilm formation and H2 production could be enhanced, with high stability lasting for weeks. Final biocatalyst titers reached up to 100 g l-1, and H2 production rates were up to 300 mu mol H2 l-1h-1 and 3 mu mol H2 gcdw-1h-1 in biofilms.

BIORESOURCE TECHNOLOGY (2023)

Article Engineering, Environmental

The effects of low oxidation-reduction potential on the performance of full-scale hybrid membrane-aerated biofilm reactors

Nerea Uri-Carreno, Per H. Nielsen, Krist V. Gernaey, Qian Wang, Ulla Gro Nielsen, Marta Nierychlo, Susan H. Hansen, Lisette Thomsen, Xavier Flores-Alsina

Summary: Membrane-Aerated Biofilm Reactors (MABRs) are an effective alternative for wastewater treatment plants (WWTP) with enhanced nitrogen removal capacity and reduced energy consumption. This study demonstrates the impact of oxidation-reduction potential (ORP) on the performance of MABRs, showing that low ORP conditions can hinder nitrification. By increasing ORP and replacing/cleaning membranes, nitrification rates and the abundance of nitrifying organisms were significantly improved. The study also suggests that low ORP conditions promote the reduction of iron and sulfur compounds, leading to deposition in the biofilm and inhibiting nitrifiers growth.

CHEMICAL ENGINEERING JOURNAL (2023)

Article Computer Science, Interdisciplinary Applications

Integrated capacity and production planning in the pharmaceutical supply chain: Framework and models

Simon B. Lindahl, Deenesh K. Babi, Krist V. Gernaey, Guerkan Sin

Summary: This paper proposes a methodology for setting up and solving integrated capacity and production planning problems. It utilizes mixed-integer linear programming problems to determine whether capacity levels should be changed. The methodology is applied to case studies from pharmaceutical manufacturing and demonstrates its ability to solve problems of industrial scale and relevance.

COMPUTERS & CHEMICAL ENGINEERING (2023)

Article Nanoscience & Nanotechnology

Cryo-printed microfluidics enable rapid prototyping for optical-cell analysis

Rokas Garmasukis, Claudia Hackl, Christian Dusny, Christian Elsner, Ales Charvat, Andreas Schmid, Bernd Abel

Summary: This paper presents an innovative and low-cost method for rapid prototyping of microfluidic chips. The technique involves controlled deposition of aqueous microdroplets on a cooled surface to create printed ice microstructures, which are then coated with a UV-curable acrylic cover layer. The technology is applied to create a microfluidic chip for cell-customized optical-cell analysis, and the chip design is optimized for different cell types. The authors demonstrate the feasibility of using this chip for physiological analysis of different cell types.

MICROFLUIDICS AND NANOFLUIDICS (2023)

Article Engineering, Environmental

Designing a fault detection classifier framework for an industrial dynamic ultrafiltration membrane process using wavelet-based feature analysis

Morteza Zadkarami, Ali Akbar Safavi, Krist V. Gernaey, Pedram Ramin, Oscar A. Prado-Rubio

Summary: In recent years, water reclaim has become more relevant due to population increase and the number of industrial sites. Dynamic membrane filtration systems play an important role in water reuse. However, process monitoring of these systems is challenging due to intentional disturbances and input fluctuations, making fault detection and optimal operation difficult. This study presents a fault detection framework using classification methods applied to a pilot-scale dynamic ultrafiltration process. The results show that the Multilayer Perceptron Neural Network classifier has the highest detection accuracy and low false alarms. This framework is significant for digitalization and automated surveillance strategies for membrane system monitoring.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2023)

Review Engineering, Environmental

Transforming data into actionable knowledge for fault detection, diagnosis and prognosis in urban wastewater systems with AI techniques: A mini-review

Yiqi Liu, Pedram Ramin, Xavier Flores-Alsina, Krist. Gernaey

Summary: Recent advances in AI and DA offer opportunities for fault management and decision-making in urban wastewater treatment systems (UWS). However, the complexity and size of UWS, variations in instrumentation, and poor data quality pose challenges for AI and DA applications. This review critically analyzes previous work on AI-based data-driven methodologies for system-wide fault detection and management, addressing process and instrumentation faults, and explores the interplay among UWS, data, and AI. It provides insights into the strengths and weaknesses of different approaches and discusses opportunities and challenges.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2023)

Article Biotechnology & Applied Microbiology

Modelling of industrial-scale bioreactors using the particle lifeline approach

Gisela Nadal-Rey, John M. Kavanagh, Benny Cassells, Sjef Cornelissen, David F. Fletcher, Krist V. Gernaey, Dale D. McClure

Summary: This study used the particle lifeline approach to quantify the effect of reactor design on industrial organisms. The results showed that cells in the stirred tank reactor experienced longer fluctuations of starvation and overflow metabolism compared to those in the bubble column, due to differences in mixing between the two designs. These findings are important for optimizing large-scale reactor designs and developing scale down systems.

BIOCHEMICAL ENGINEERING JOURNAL (2023)

Article Engineering, Environmental

Life cycle assessment of an integrated xylitol biorefinery with value-added co-products

Nikolaus I. Vollmer, Carina L. Gargalo, Krist V. Gernaey, Stig I. Olsen, Guerkan Sin

Summary: This study conducted a detailed life cycle assessment of an integrated xylitol biorefinery that utilizes wheat straw as feedstock. Through optimization and techno-economic analysis, the environmental impacts of the biorefinery were evaluated and compared to the current chemical production processes of xylitol. The results showed lower impacts compared to standard chemical production but slightly higher impacts compared to a proprietary production process.

INTERNATIONAL JOURNAL OF LIFE CYCLE ASSESSMENT (2023)

Article Education, Scientific Disciplines

SPyCE: A structured and tailored series of Python courses for (bio) chemical engineers

Fiammetta Caccavale, Carina L. Gargalo, Krist V. Gernaey, Ulrich Kruhne

Summary: In times of educational disruption, significant advances have been made in adopting digitalization strategies. It is important for chemical engineers to be adequately educated to face the challenges of Industry 4.0 and acquire new skills. This study establishes a pedagogical framework to teach Python to chemical engineers, with courses covering topics such as chemical reaction engineering and machine learning. The students found the course to be useful and achieved practical problem-solving using Python.

EDUCATION FOR CHEMICAL ENGINEERS (2023)

Proceedings Paper Automation & Control Systems

Modelling and Economic Optimal Control for a Laboratory-scale Continuous Stirred Tank Reactor for Single-cell Protein Production

Marcus Krogh Nielsen, Jens Dynesen, Jess Dragheim, Ib Christensen, Sten Bay Jorgensen, Jakob Kjobsted Huusom, Krist V. Gernaey, John Bagterp Jorgensen

Summary: In this paper, a novel kinetic growth model for Methylococcus capsulatus (Bath) is presented, which incorporates growth and pH coupling. The model is applied to a laboratory-scale continuous stirred tank reactor for single-cell protein production. The simulation method ensures non-negativity in state and algebraic variables, and introduces linear scaling for numerical stability. A numerical experiment of economic optimal control for single-cell protein production is conducted, demonstrating non-trivial input profiles for biomass growth and pH tracking.

2023 EUROPEAN CONTROL CONFERENCE, ECC (2023)

Article Chemistry, Analytical

Handheld FTIR outperforms total organic carbon swab in pharmaceutical cleaning validation

Isabella Jul-Jorgensen, Krist V. Gernaey, Christian A. Hundahl

Summary: Cleaning Validation is a critical process in pharmaceutical manufacturing, ensuring that cross-contamination levels remain within acceptable limits. The recent development of handheld Fourier-Transform IR (FTIR) spectroscopy provides a feasible solution for real-time release in pharmaceutical manufacturing plants. This paper addresses the challenges of model development for multi-product plants without complete traceability, utilizing a partial least squares discriminant analysis model based on total organic carbon (TOC) measurements to determine cleanliness. The model is tested on artificial samples printed with a chemical printer for multiple products, incorporating different surface roughness spectra, and evaluated based on sensitivity, specificity, and class error.

ANALYST (2023)

Review Environmental Sciences

Water innovation in industrial symbiosis - A global review

Elham Ramin, Lourenco Faria, Carina L. Gargalo, Pedram Ramin, Xavier Flores-Alsina, Maj M. Andersen, Krist V. Gernaey

Summary: This study presents the first global review of water innovation practices in industrial symbiosis cases, proposing six categories of practices and highlighting regional variations and knowledge gaps, emphasizing the need for further research.

JOURNAL OF ENVIRONMENTAL MANAGEMENT (2024)

Article Engineering, Chemical

A strategic plan for developing eXtended reality tools to teach unit operations in chemical engineering: Defining needs, technology selection and project resources

Deborah E. Carberry, Khosrow Bagherpour, John M. Woodley, Christian Beenfeldt, Martin P. Andersson, Ulrich Kruhne, Seyed Soheil Mansouri

Summary: This study designs and develops a virtual reality product to support teaching and learning in chemical engineering. By analyzing learning objectives and measuring resources, it identifies the opportunity to cultivate students' basic skills using virtual reality solutions in undergraduate courses. It proposes a strategic plan for developing virtual reality teaching tools for experiment-based courses.

DIGITAL CHEMICAL ENGINEERING (2023)

Article Computer Science, Interdisciplinary Applications

A process systems engineering view of environmental impact assessment in renewable and sustainable energy production: Status and perspectives

Carina L. Gargalo, Haoshui Yu, Nikolaus Vollmer, Ahmad Arabkoohsar, Krist Gernaey, Guerkan Sin

Summary: With the increasing concern for climate change, renewable and sustainable energy production has attracted considerable attention. Life cycle assessment (LCA) is an effective tool for comparing environmental impacts. However, there are differences in the choice of LCA methods, detail sharing, and sensitivity analysis among different studies, making it difficult to compare results.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Engineering, Chemical

Shortcut design method for multicomponent gradient simulated moving beds

Jesper Frandsen, Jakob K. Huusom, Krist V. Gernaey, Jens Abildskov

Summary: This paper presents a method for the design and verification of isocratic and gradient simulated moving bed (SMB) chromatography based on the triangle theory. The method is applicable to a wide range of isotherms and multicomponent systems, and explores the influence of modifier concentrations on gradient SMB performance.

AICHE JOURNAL (2023)

No Data Available