4.7 Review

Transforming data into actionable knowledge for fault detection, diagnosis and prognosis in urban wastewater systems with AI techniques: A mini-review

Journal

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION
Volume 172, Issue -, Pages 501-512

Publisher

ELSEVIER
DOI: 10.1016/j.psep.2023.02.043

Keywords

Fault detection; Fault diagnosis; Fault prognosis; Data analytics; Artificial intelligence

Ask authors/readers for more resources

Recent advances in AI and DA offer opportunities for fault management and decision-making in urban wastewater treatment systems (UWS). However, the complexity and size of UWS, variations in instrumentation, and poor data quality pose challenges for AI and DA applications. This review critically analyzes previous work on AI-based data-driven methodologies for system-wide fault detection and management, addressing process and instrumentation faults, and explores the interplay among UWS, data, and AI. It provides insights into the strengths and weaknesses of different approaches and discusses opportunities and challenges.
Recent advances in artificial intelligence (AI) and data analytics (DA) could provide opportunities for the fault management and the decision-making of the urban wastewater treatment systems (UWS) operations. The UWS is typically a large system, including Sewer networks (SNs), Wastewater Treatment plants (WWTPs) and also considering the Receiving media (RM). However, applications of AI and DA in the UWS can be challenging due to the complexities and size of systems, the large variation in the level of UWS instrumentation, and the relatively poor data quality. This review goes beyond the state of the art by critically analyzing previous work on AI-based data-driven methodologies to system-wide fault detection, life cycle fault management and transformation of big and small data into analytics, particularly, considering two different points of view: process faults (such as bulking sludge, sewer corrosion & technology specifics) and instrumentation faults (such as sensors and actua-tors), thereby offering more opportunities to distinguish complex patterns and dynamics. Our analysis reveals the relative strengths and weaknesses of the different approaches to design fault diagnosis tools and to apply these in the UWS. Finally, the opportunities and challenges about the inter-play among UWS, data and AI are discussed.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Environmental

The effects of low oxidation-reduction potential on the performance of full-scale hybrid membrane-aerated biofilm reactors

Nerea Uri-Carreno, Per H. Nielsen, Krist V. Gernaey, Qian Wang, Ulla Gro Nielsen, Marta Nierychlo, Susan H. Hansen, Lisette Thomsen, Xavier Flores-Alsina

Summary: Membrane-Aerated Biofilm Reactors (MABRs) are an effective alternative for wastewater treatment plants (WWTP) with enhanced nitrogen removal capacity and reduced energy consumption. This study demonstrates the impact of oxidation-reduction potential (ORP) on the performance of MABRs, showing that low ORP conditions can hinder nitrification. By increasing ORP and replacing/cleaning membranes, nitrification rates and the abundance of nitrifying organisms were significantly improved. The study also suggests that low ORP conditions promote the reduction of iron and sulfur compounds, leading to deposition in the biofilm and inhibiting nitrifiers growth.

CHEMICAL ENGINEERING JOURNAL (2023)

Article Computer Science, Interdisciplinary Applications

Integrated capacity and production planning in the pharmaceutical supply chain: Framework and models

Simon B. Lindahl, Deenesh K. Babi, Krist V. Gernaey, Guerkan Sin

Summary: This paper proposes a methodology for setting up and solving integrated capacity and production planning problems. It utilizes mixed-integer linear programming problems to determine whether capacity levels should be changed. The methodology is applied to case studies from pharmaceutical manufacturing and demonstrates its ability to solve problems of industrial scale and relevance.

COMPUTERS & CHEMICAL ENGINEERING (2023)

Article Environmental Sciences

Modelling the impacts of operational conditions on the performance of a full-scale membrane aerated biofilm reactor

Xavier Flores-Alsina, Nerea Uri-Carreno, Per H. Nielsen, Krist V. Gernaey

Summary: Membrane Aerated Biofilm Reactors (MABR) are increasingly accepted in wastewater treatment processes. This study tests the prediction capabilities of an integrated modelling approach using full-scale data from a wastewater treatment plant. Results show a 10% mismatch between predictions and measurements, but the model provides valuable insights into biofilm structure and microbial activity.

SCIENCE OF THE TOTAL ENVIRONMENT (2023)

Article Engineering, Environmental

Designing a fault detection classifier framework for an industrial dynamic ultrafiltration membrane process using wavelet-based feature analysis

Morteza Zadkarami, Ali Akbar Safavi, Krist V. Gernaey, Pedram Ramin, Oscar A. Prado-Rubio

Summary: In recent years, water reclaim has become more relevant due to population increase and the number of industrial sites. Dynamic membrane filtration systems play an important role in water reuse. However, process monitoring of these systems is challenging due to intentional disturbances and input fluctuations, making fault detection and optimal operation difficult. This study presents a fault detection framework using classification methods applied to a pilot-scale dynamic ultrafiltration process. The results show that the Multilayer Perceptron Neural Network classifier has the highest detection accuracy and low false alarms. This framework is significant for digitalization and automated surveillance strategies for membrane system monitoring.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2023)

Article Engineering, Environmental

A data analytics pipeline to optimize polymer dose strategy in a semi-continuous multi-feed dewatering system

Sebastian O. N. Topalian, Pedram Ramin, Kasper Kjellberg, Christian Kazadi Mbamba, Damien J. Batstone, Krist V. Gernaey, Xavier Flores-Alsina

Summary: In this study, a dynamic polymer dosing strategy is developed for an industrial centrifuge system that receives highly variable rates and quality of feed solids from a wastewater treatment plant. The strategy includes data extraction, data wrangling, model development, and model analysis, using partial least squares and random forest models to predict polymer dosages. The approach has the potential to save operators a significant amount of time and improve efficiency.

JOURNAL OF WATER PROCESS ENGINEERING (2023)

Article Education, Scientific Disciplines

SPyCE: A structured and tailored series of Python courses for (bio) chemical engineers

Fiammetta Caccavale, Carina L. Gargalo, Krist V. Gernaey, Ulrich Kruhne

Summary: In times of educational disruption, significant advances have been made in adopting digitalization strategies. It is important for chemical engineers to be adequately educated to face the challenges of Industry 4.0 and acquire new skills. This study establishes a pedagogical framework to teach Python to chemical engineers, with courses covering topics such as chemical reaction engineering and machine learning. The students found the course to be useful and achieved practical problem-solving using Python.

EDUCATION FOR CHEMICAL ENGINEERS (2023)

Article Education, Scientific Disciplines

Digital tools in chemical engineering education: The needs and the desires

Isuru A. Udugama, Martin Atkins, Christoph Bayer, James Carson, Duygu Dikicioglu, Krist Gernaey, Jarka Glassey, Matthew Taylor, Brent R. Young

Summary: Educators in chemical engineering have a history of using digital tools for solving engineering problems, but it can be challenging to determine which tool is best for teaching specific concepts. A survey of department heads and committee members in IChemE institutions found that Microsoft Excel (VBA), commercial simulators, and scripting tools were ideal for teaching core subjects, while 3D models and Virtual/Augmented Reality were suited for teaching process design, safety, and sustainability. Non-technical factors such as simplicity, maintenance, and cost also play a role in tool adoption.

EDUCATION FOR CHEMICAL ENGINEERS (2023)

Review Environmental Sciences

Water innovation in industrial symbiosis - A global review

Elham Ramin, Lourenco Faria, Carina L. Gargalo, Pedram Ramin, Xavier Flores-Alsina, Maj M. Andersen, Krist V. Gernaey

Summary: This study presents the first global review of water innovation practices in industrial symbiosis cases, proposing six categories of practices and highlighting regional variations and knowledge gaps, emphasizing the need for further research.

JOURNAL OF ENVIRONMENTAL MANAGEMENT (2024)

Article Computer Science, Interdisciplinary Applications

A process systems engineering view of environmental impact assessment in renewable and sustainable energy production: Status and perspectives

Carina L. Gargalo, Haoshui Yu, Nikolaus Vollmer, Ahmad Arabkoohsar, Krist Gernaey, Guerkan Sin

Summary: With the increasing concern for climate change, renewable and sustainable energy production has attracted considerable attention. Life cycle assessment (LCA) is an effective tool for comparing environmental impacts. However, there are differences in the choice of LCA methods, detail sharing, and sensitivity analysis among different studies, making it difficult to compare results.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Engineering, Environmental

Effect of exogenous folate addition on the start-up process of single-stage partial nitritation-anammox system

Xingxing Hu, Lingjie Liu, Yanmeng Bi, Lu Li, Chunsheng Qiu, Jingjie Yu, Shaopo Wang

Summary: In this study, the impact of exogenous folate on the start-up process of single-stage partial nitritation-anammox (SPNA) was evaluated using two lab-scale reactors. The results showed that folate addition can enhance nitrogen removal rate, extracellular polymeric substances production, hydrazine oxidase and dehydrogenase activity, as well as the relative abundance of Candidatus Brocadia.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

Coal gasification coarse slag based composite ferric aluminum silicate coagulants: Preparation, performance, and mechanism

Shaocang He, Tingting Shen, Jing Sun, Haoqi Pan, Chenxu Sun, Tianpeng Li, Runyao Li, Enshan Zhang

Summary: A novel process of acid leaching neutralization was developed for the preparation of inorganic polymeric composite ferric aluminum silicate coagulant (CFAS) using solid waste coal gasification coarse slag (CGCS). The optimized preparation process was determined through single-factor experiment and the performance of CFAS was evaluated for domestic sewage treatment. The results showed that CFAS exhibited excellent coagulation ability and achieved significant removal efficiency for turbidity, ammonia nitrogen, and chemical oxygen demand.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

Integration of resilience engineering and reinforcement learning in chemical process safety

Kinga Szatmari, Sandor Nemeth, Alex Kummer

Summary: In this article, a resilience-based reinforcement learning approach is proposed to address the potential thermal runaway issue in batch reactors. By calculating the resilience metric for reactors and utilizing Deep Q-learning to decide when to intervene in the system, resilient-based mitigation systems can be effectively developed.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

Study on the suppression characteristics and mechanism of ABC powder on pulverized coal explosion based on the analysis of thermal decomposition characteristics and reaction kinetics

Bingyou Jiang, Qi Yao, Mingqing Su, Jingjing Li, Kunlun Lu, Dawei Ding, Han Hong

Summary: This study investigates the inhibitory characteristics and mechanisms of ABC powder on coal powder explosion. The addition of ABC powder significantly decreases the maximum explosion pressure and can completely suppress coal dust explosions. The study also reveals the thermal decomposition characteristics and reaction kinetics of the mixed system.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

Energy, exergy, sustainability evaluation of the usage of pyrolytic oil and conventional fuels in diesel engines

Kubilay Bayramoglu, Mustafa Nuran

Summary: This study examines the feasibility of using pyrolytic oil from waste tires as fuel in diesel engines, and evaluates its energy, exergy, and sustainability. The results indicate that pyrolytic oil has potential as a renewable fuel source with relatively high thermal efficiency.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

A multifunctional tube reactor for catalytic oxidization of dioxins and its pilot-scale application

Xinru Duan, Yejia Lv, Jiaxing Hong, Jianzhong Wu, Jia Zhang, Yang Yue, Guangren Qian

Summary: This study successfully prepared a tube reactor with optimized catalyst formula, which showed good performance in removing dioxins and other pollutants in the experiments.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

Efficient bisphenol A removal by a photocatalyst-enzyme hybrid system: Horseradish peroxidase integrated with carbon vacancy-modified carbon nitride nanosheets

Jiaoyang Du, Xueming Dang, Xiaorong Gan, Xin Cui, Huimin Zhao

Summary: In this study, a photocatalyst-enzyme hybrid system was constructed, which solved the issue of enzyme inactivation caused by high concentration of H2O2 through photocatalytic in-situ H2O2 production, and improved the stability and catalytic efficiency of the enzyme. The effectiveness of the system in treating phenolic EDCs was confirmed through experiments.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

Synergetic treatment of waste tantalum capacitors and polyvinyl chloride by subcritical water: Tantalum recovery, benzoic acid production and dechlorination

Fu-Rong Xiu, Longsheng Zhan, Yingying Qi, Xinyue Lei, Jiali Wang, Haipeng Zhou, Wenting Shao

Summary: This study developed a synergetic and high-efficiency treatment of waste tantalum capacitors (WTCs) and polyvinyl chloride (PVC) using subcritical water process. The treatment significantly reduced the temperature and reaction time for metal tantalum recovery from WTCs, and improved the dechlorination efficiency of PVC. The optimized conditions resulted in 100% resin conversion efficiency of WTCs and 97.39% dechlorination efficiency of PVC. The interaction between decomposition products of WTCs and PVC produced a high level of benzoic acid.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

High-efficient photocatalytic degradation of multiple pollutants by CdPS3 nanosheets

Bingda Li, Jiaming Song, Yuting Li, Chaoying Meng, Shuxian Wang, Linghao Zong, Honggang Ye, Yishuai Jing, Feng Teng, Peng Hu, Haibo Fan, Guangde Chen, Xin Zhao

Summary: CdPS3 nanosheets, especially those exfoliated by sodium cholate, have shown highly efficient photocatalytic degradation performance. The strong dark adsorption and dye-sensitized photocatalytic properties of CdPS3 nanosheets contribute to high degradation efficiencies of various pollutants.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)

Article Engineering, Environmental

An experimental investigation on thermal runaway features of lithium-ion cells under tunnel situations

Dongxu Ouyang, Yimei Pang, Bo Liu, Zhirong Wang

Summary: This study investigates the thermal runaway features of lithium-ion cells under tunnel conditions, considering different states of charge and tunnel ceilings. The results show that the tunnel visibility is affected by the smoke generated during thermal runaway, and the shape of the tunnel ceiling influences the temperature rise differently.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2024)