4.7 Article

Microstructure, mechanical and tribological properties of WC-WCoB coating

Journal

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
Volume 38, Issue 15, Pages 4874-4881

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.jeurceramsoc.2018.07.004

Keywords

WC-WCoB coating; Plastic deformation; Micro-ploughing; Brittle fracture; Tribological property

Funding

  1. National Natural Science Foundation of China [51601004, 51631002, 51425101, 51621003]

Ask authors/readers for more resources

A new kind of WC-based coating with superhard WCoB compound as the binder was fabricated by the high velocity oxy-fuel spraying of WC-WB-Co powder. The microstructure, mechanical and tribological properties of the WC-WCoB coating were investigated, together with those of the conventional WC-Co coating for comparison. The results demonstrated that the WC-WCoB coating has simultaneously improved hardness and fracture toughness, and thus remarkably decreased wear rate as compared to the conventional coating. The enhanced tribological properties of the WC-WCoB coating are attributed to the low plastic deformation and the resultant inhibition of the micro-ploughing wear and the increased fracture toughness and interfacial bonding, which can reduce the amount of large cracks. Moreover, the high intrinsic hardness of WC and WCoB, as well as their good interfacial bonding, are more effective in resisting against wear as compared with the conventional coating.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Materials Science, Multidisciplinary

Magnetic performance oriented composition design of Sm-Co based alloys by machine learning and experimental studies

Kai Guo, Hao Lu, Zhi Zhao, Fawei Tang, Haibin Wang, Xiaoyan Song

Summary: Due to the complex crystal structures and interatomic interactions, predicting the magnetic properties and effective composition design of rare earth permanent magnets is challenging. In this study, rapid and accurate prediction of the saturation magnetization of Sm-Co alloys was achieved through machine learning and the selection of characteristic elements. The developed methods are applicable for predicting properties and designing compositions of multicomponent alloys.

COMPUTATIONAL MATERIALS SCIENCE (2022)

Article Materials Science, Multidisciplinary

Wear resistance of ultra-coarse WC-WCoB-Co cemented carbide at different oxidation stages

Xuemei Liu, Zhantao Liang, Haibin Wang, Zhi Zhao, Chao Liu, Hao Lu, Xiaoyan Song

Summary: In this study, WCoB was added to ultra-coarse cemented carbides to improve the oxidation- and wear-resistance at elevated temperatures. The addition of WCoB enhanced wear resistance by restraining the WC grains, and also inhibited oxidation by forming liquid B2O3 in the oxidation layer and sharing stress with WC matrix.

INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS (2022)

Article Materials Science, Multidisciplinary

High-temperature mechanical behavior of ultra-coarse cemented carbide with grain strengthening

Huaxin Hu, Xuemei Liu, Jinghong Chen, Hao Lu, Chao Liu, Haibin Wang, Junhua Luan, Zengbao Jiao, Yong Liu, Xiaoyan Song

Summary: This study proposes a method to enhance the high temperature compression strength of ultra-coarse cemented carbides by modulating hard matrix grains using activated TaC nanoparticles, through solid solution strengthening of Ta atoms. The mechanisms of Ta dissolution in WC crystal and strengthening of ultra-coarse grains through interaction with dislocations were revealed at the atomic scale.

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY (2022)

Article Materials Science, Ceramics

Dependence of residual thermal stress in cermets on the sintering technique

Jinghong Chen, Xuemei Liu, Hao Lu, Haibin Wang, Xiaoyan Song

Summary: The effects of representative sintering techniques on the residual thermal stress (RTS) in WC-Co composites were investigated. The processing parameters of spark plasma sintering (SPS) and sinter-hot isostatic pressing (Sinter-HIP) were used to quantify RTS and its mechanisms. The results showed that the WC phase had compressive stress and the Co phase had tensile stress during cooling. The RTS was more concentrated at the acute dihedral angles of WC/Co interfaces in SPSed cermets.

CERAMICS INTERNATIONAL (2023)

Article Chemistry, Multidisciplinary

Effect of Grain Refinement on the Comprehensive Mechanical Performance of W-Cu Composites

Tielong Han, Chao Hou, Yaochuan Sun, Yurong Li, Xiaoyan Song

Summary: In this study, an ultrafine-grained W-Cu composite was fabricated using electroless plating and spark plasma sintering. The wear resistance and high-temperature compressive properties were investigated and compared with a commercial coarse-grained counterpart. The results show that the ultrafine-grained W-Cu composite exhibits superior mechanical performance, suggesting its potential as an alternative to commercial W-Cu composites.

NANOMATERIALS (2023)

Article Nanoscience & Nanotechnology

Toughening Ceramic-Based Composites by Homogenizing the Lattice Strain at Phase Boundaries

Wentao Jiang, Hao Lu, Jinghong Chen, Lei Luo, Xuemei Liu, Haibin Wang, Xiaoyan Song

Summary: This study proposes an approach for toughening ceramic-based composites by modulating strain partition and stress distribution in phase-boundary regions. The concept of homogenizing lattice strain based on collective lattice shear is introduced to achieve high fracture toughness in ceramic-based composites. The feasibility of this strategy is demonstrated using ZrO2-containing WC-Co ceramic-metal composites. The crystal planes along the WC/ZrO2 martensitic transforming phase boundaries exhibit significantly larger and uniform lattice strains compared to conventional dislocation pile-up phase boundaries, enabling the composite to have high fracture toughness and hardness simultaneously. The homogenizing lattice strain strategy proposed in this study is applicable to a broad range of ceramic-based composites to achieve superior comprehensive mechanical properties.

ACS APPLIED MATERIALS & INTERFACES (2023)

Article Chemistry, Inorganic & Nuclear

A new rare-earth orthoborate Ba2CdSm2(BO3)4: Synthesis, crystal structure, vibrational spectra, and luminescent properties

Xuyang Yuan, Xuean Chen, Weiqiang Xiao, Xiaoyan Song

Summary: A new rare-earth orthoborate Ba2CdSm2(BO3)4 was synthesized using the high temperature molten salt method and its crystal structure was determined. It exhibits a complex three-dimensional framework composed of distorted polyhedra and planar tri-angles, with open channels hosting Ba2+ and Ba2+/Sm3+ cations. The compound shows orange-red emission under near-UV excitation and has stable luminescent properties at elevated temperature.

JOURNAL OF SOLID STATE CHEMISTRY (2023)

Article Nanoscience & Nanotechnology

Enhancing hardness and toughness of WC simultaneously by dispersed ZrO2

Zhantao Liang, Xuemei Liu, Zhi Zhao, Hao Lu, Haibin Wang, Chao Liu, Mingsheng Wang, Xiaoyan Song

Summary: A novel method was proposed to achieve uniform dispersion of ZrO2 nanoparticles in the WC matrix, resulting in WC-ZrO2 ceramics with outstanding mechanical properties. The high toughness of the ceramic was attributed to stress-induced phase transformation, a homogeneous ultrafine microstructure with coherent WC/ZrO2 interface, and stress release of WC near ZrO2. Factors like crack deflection and crack bridging further enhanced the fracture toughness. The contribution to toughness by ZrO2 phase transformation was found to be 1.9 and 2.7 times higher than that of crack deflection and crack bridging, respectively. This study provides a strategy to significantly increase the toughness of ceramics while maintaining high hardness.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2023)

Article Engineering, Multidisciplinary

Performance of a Hierarchically Nanostructured W-Cu Composite Produced via Mediating Phase Separation

Chao Hou, Hao Lu, Zhi Zhao, Xintao Huang, Tielong Han, Junhua Luan, Zengbao Jiao, Xiaoyan Song, Zuoren Nie

Summary: The challenge of fabricating nanostructured W-Cu composites has been solved by modulated phase separation. By using intermediary Al, a hierarchically nanostructured W-Cu composite with stable interfaces and high mechanical performance has been achieved.

ENGINEERING (2023)

Article Engineering, Multidisciplinary

Increase of specific interfacial coherence in nanocrystalline ceramic-metal composites

Maobao Xu, Xuemei Liu, Hao Lu, Haibin Wang, Zhi Zhao, Chao Hou, Tielong Han, Xiaoyan Song

Summary: This work was supported by the National Key R & D Program of China (2022YFB3708800) and the National Natural Science Foundation of China (92163107, 52271085, 52101003, 52171061, 52101031).

COMPOSITES PART B-ENGINEERING (2023)

Article Materials Science, Multidisciplinary

Outstanding high-temperature oxidation- and wear-resistance of WC based cermets

Wentao Jiang, Hao Lu, Xuemei Liu, Haibin Wang, Dongyang Li, Chao Liu, Mingsheng Wang, Xiaoyan Song

Summary: In this study, WC-Co cermet was used as a representative material to investigate its wear failure behavior and protection effectiveness. It was found that the wear mechanism transitions from mechanical wear to oxidative wear with increasing temperature. The addition of zirconia significantly improves the anti-oxidation performance and load-bearing capacity of the cermet, mainly through the modulation of the tribo-oxide layer compositions and changes in surface morphology. Based on the understanding of temperature- and oxidation-induced compositional and microstructural evolutions, a promising approach for developing ceramic-metal composites with high wear resistance and anti-oxidation capability is proposed.

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY (2023)

Article Materials Science, Multidisciplinary

Grain-interior planar defects induced by heteroatom monolayer

Xingwei Liu, Haibin Wang, Hao Lu, Xuemei Liu, Zhi Zhao, Chao Hou, Lin Gu, Xiaoyan Song

Summary: A new type of grain-interior planar defect was discovered in TiC doped cemented tungsten carbides. The monolayers of metal atoms exist stably in ceramic grains, induced by ordered heteroatoms on specific crystal planes. The composition, structure, and crystallography of the planar defects were characterized, and their energy state and stability were evaluated. Tailoring the distribution density of the planar defects can enhance the mechanical properties of materials.

ADVANCED POWDER MATERIALS (2023)

Article Chemistry, Multidisciplinary

A new melilite-type rare-earth borate CdTbGaB2O7 and multicolor tunable emission in the CdTb1-xSmxGaB2O7 (0 ≤ x ≤ 0.2) phosphors

Xuean Chen, Jinyuan Zhang, Weiqiang Xiao, Xiaoyan Song

Summary: A new mixed metal borate, CdTbGaB2O7, was synthesized and its crystal structure was determined. It belongs to a new member of the melilite family and has a 3D framework consisting of alternating tetrahedral layers and cationic layers interconnected via bridges. CdTb1-xSmxGaB2O7 solid solutions were also prepared. The materials showed color-tunable phosphorescence, making them potential candidates for UV w-LEDs.

RSC ADVANCES (2023)

Article Chemistry, Physical

Surface Stability and Exfoliability of Non-van der Waals Magnetic Chromium Tellurides

Shuqing Zhang, Sitong Huo, Xiaoyan Song, Xinping Zhang

Summary: Exfoliation of two-dimensional magnetic materials from non-vdW materials has become a topic of increased interest for the construction of 2D magnetic materials. Few-layer samples of non-vdW magnetic chromium tellurides, which possess high Curie temperatures, show promising applications in spintronics. The termination of the surface structures of few-layer chromium tellurides by either Cr or Te atoms remains under debate. Surface and exfoliation energy calculations reveal that the stability of the structures depends greatly on the chemical potential of Te atoms, and the few-layer sample with a Cr-terminated surface is easier to exfoliate than the one with both Te-terminated surfaces. Furthermore, the atomic number ratio of Cr to Te and the average magnetic moment of Cr atoms in few-layer samples can be used to identify different exfoliated structures.

JOURNAL OF PHYSICAL CHEMISTRY LETTERS (2023)

Article Materials Science, Ceramics

Phase equilibria in the ZrO2-GdO1.5-TaO2.5 system at 1500 °C

Dan Zhao, Yi Feng, Zhipeng Pi, Fan Zhang

Summary: Phase equilibria in the ZrO2-GdO1.5-TaO2.5 (ZGTO) system were experimentally investigated, and the differences between ZGTO and the existing ZrO2-YO1.5-TaO2.5 (ZYTO) were discussed. The study is useful for thermodynamic assessment of ZGTO and can guide the design of novel thermal barrier coatings materials.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Alumina precipitate along dislocations in rutile single crystal of diffusion couple during cooling from 1200° to 1400°C

Yutaka Ohya, Wingki Mey Hendra, Chika Takai-Yamashita, Takayuki Ban

Summary: Diffusion couples of rutile and corundum single crystals were prepared and examined to study the solid solution and precipitation of corundum in rutile during cooling. Different precipitation forms of corundum were observed under different cooling conditions.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Water-enhanced plasticity of calcium fluoride

Jiaming Zhan, Yunfa Guo, Hao Wang

Summary: This study systematically investigates the mechanical behaviors of calcium fluoride in humid environments. The effects of water on the deformation and plastic enhancement of CaF2 under indentation are explored through microindentation experiments, atomic simulations, and Raman spectroscopy measurement.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Microwave tunability in tin substituted barium titanate

Hangfeng Zhang, Henry Giddens, Theo Graves Saunders, Matteo Palma, Isaac Abrahams, Haixue Yan, Yang Hao

Summary: The relationship between low and high frequency tunabilities in tin substituted barium titanate ceramics was investigated. It was found that there are differences in tunabilities at different frequencies due to the different activities of larger ferroelectric domains and polar nanoclusters.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Boosting energy storage performance in negative temperature coefficient linear-like dielectrics via composite modulation in the superparaelectric state

Kaibiao Xi, Jiacheng Liu, Beibei Song, Huarong Cheng, Yihao Li, Xiaole Yu, Mupeng Zheng, Mankang Zhu, Yudong Hou

Summary: Composite modulation in the superparaelectric state of the BTBZ-CT system is proposed as an effective strategy to achieve both NTCC and excellent energy storage performance in dielectric ceramics. The addition of BZ and CT to BT ferroelectrics can move the SPE state to the normal use temperature zone, resulting in enhanced NTCC characteristics and energy storage performance. Furthermore, intentional precipitation of CT at grain boundaries can refine the grain size, increase the bandgap, and strengthen the local electric field distribution, thereby enhancing the breakdown electric field.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Sinterability of sodium bismuth titanate-based electroceramics at low temperatures

Hamed Salimkhani, Lovro Fulanovic, Till Froemling

Summary: The demand for robust multilayer ceramic capacitors with high-temperature and high-power capabilities is increasing rapidly. However, cost-effective production is a challenge. This study investigates the use of Na0.5Bi0.5TiO3-based materials as promising lead-free options. By adding sintering aids, the sintering temperature of Na0.5Bi0.5TiO3-BaTiO3-CaZrO3-BiAlO3 solid solutions was successfully reduced to 975 degrees C, suitable for co-sintering with Cu electrodes without adverse effects on capacitor properties.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Residual stress and interface debonding behavior in Si3N4w reinforced SiCN composites prepared by the PIP process: A case study

Mingxing Li, Ran Mo, Zeshui Xu, Jie Zhou, Conglin Zhang, Xuefeng Cui, Fang Ye, Laifei Cheng, Ralf Riedel

Summary: Polymer infiltration and pyrolysis is an effective method for preparing ceramic matrix composites. The transformation of polymer to ceramic during the process affects the residual stress and interface behavior in the composites.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Porous spheres enabling excellent high-temperature abradability and long lifetime for abradable seal coating

Yan Kang, Lin Chen, Chang-Jiu Li, Guan-Jun Yang

Summary: A novel abradable seal coating with low hardness and high bonding strength was successfully designed and prepared. This coating has significantly higher abradability and erosion resistance compared to metal-based coatings, and can retain excellent abradability and have a long lifetime during service.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Influence of raw material purity on microstructure and properties of calcia refractory

Qingzhong Song, Xiangdong Zha, Ming Gao, Yingche Ma

Summary: This study analyzes the influence of calcia refractory purity on the properties of calcia crucibles. Higher purity calcia results in well-developed grains and improved hydration resistance, leading to better high-temperature strength and thermal shock resistance. In contrast, lower purity calcia crucibles exhibit inferior properties. Therefore, high-purity calcia is considered a potential refractory for manufacturing oxide crucibles.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Ultra-low thermal conductivity and hydrophobic properties of high entropy β-type quaternary pyrosilicate

Sehreish Abrar, Faisal Nazeer, Zhuang Ma, Ling Liu, Abdul Malik, Mustafa Kamal, Abdullah G. Al-Sehemi

Summary: To raise the operating temperature of Si-based ceramic matrix composites (CMCs), researchers have applied thermal/environmental barrier coating (T/EBCs) materials, typically rare earth silicates. However, the high thermal conductivity and the mismatch of thermal expansion have been major challenges in developing new materials that can offer thermal insulation and environmental protection to CMCs. In this study, entropy engineering was used to create a multicomponent equi-atomic single-phase pyro silicate with extremely low thermal conductivity and enhanced water vapor corrosion resistance. The research findings show the potential of high entropy disilicates in achieving ultra-low thermal conductivity and low weight loss in corrosive environments.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Heterogeneous oxidation behavior and kinetic mechanisms of SiBCN ceramic with structure of MA-SiBCN coated by PDCs-SiBCN

Zi-bo Niu, Daxin Li, Dechang Jia, Zhihua Yang, Kunpeng Lin, Paolo Colombo, Ralf Riedel, Yu Zhou

Summary: In this study, SiBCN ceramics with a special structure were prepared to improve the oxidation resistance. The effect of the structure on oxidation behavior and kinetics was investigated, revealing that the special structure can effectively inhibit heterogeneous oxidation and enhance the oxide layer composition.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Low temperature densification and dielectric characterization of CeO2 ceramics

Melike Donmez, Metehan Erdogan, Cihangir Duran

Summary: The limited densification of CeO2 ceramics was improved by using an anorthite-based glass, resulting in high dielectric constant and quality factor with minimum dielectric loss. The CeO2-(anorthite-based) glass ceramic showed promising results in terms of low temperature densification and microwave properties.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

High speed impact and solid-state deposition of alumina particles: A molecular dynamics study

S. Rahmati, R. G. A. Veiga, J. Mostaghimi, T. Coyle, A. Dolatabadi

Summary: This study provides an atomic-scale description of the high-velocity impact of alpha-Al2O3 particles onto an alpha-Al2O3 substrate during Aerosol Deposition (AD). The results suggest that the crystal orientation plays a crucial role in both plasticity and damage of the nanoparticles. Impact velocity has a direct correlation with plasticity and fragmentation, but adhesion efficiency has only a marginal increase. The crucial element lies in the substrate's surface alterations caused by the fragments left on the substrate after impact.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Long-term ablation mechanisms of the YB4-Al2O3-Si3N4 modified Cf/ HfC-SiC composites at 2600 °C

Bo-Wen Chen, Yan-Mei Kan, De-Wei Ni, Chun-Jing Liao, Hong-Da Wang, Yu-Sheng Ding, Shao-Ming Dong

Summary: This study characterized the long-term and repeated ablation properties of modified Cf/HfC-SiC composites with YB4-Al2O3-Si3N4 under an air plasma torch. The structural stability and viscosity of the oxide layer were found to affect the ablation resistance of the composites. By forming nano c-HfO2 grains and high-viscosity Al-Si-Y-O glassy phase, the structural stability of the oxide layer was improved, resulting in enhanced ablation resistance. However, the oxidation of Si3N4 led to the formation of NO, NO2, and excessive SiO2 glassy phase, which resulted in a porous structure and reduced the viscosity of the oxide layer. Therefore, the addition of Si3N4 decreased the ablation resistance of the composites.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Structure characters, and thermal evolution of electrical and elastic behaviors in xBi(Ni1/2Hf1/2)O3-(1-x)PbTiO3 solid solutions with a tetragonal-pseudocubic phase boundary

Yongxing Wei, Huawei Zhang, Siyuan Dong, Changqing Jin, Chenxing Bai, Junle Dai, Zengzhe Xi, Zhonghua Dai, Zengyun Jian, Li Jin

Summary: In this study, solid solutions of xBi(Ni1/2Hf1/2)O-3-(1 - x)PbTiO3 (xBNH-PT) were synthesized to investigate their phase boundary behaviors and physical properties. The presence of a tetragonal-pseudocubic phase boundary and a spontaneous ferroelectric-relaxor transition at specific compositions were confirmed. The introduction of a tetragonal-pseudocubic phase boundary improved the piezoelectric properties and suppressed the spontaneous ferroelectric-relaxor transition.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)