4.5 Article

Optimization of performance parameters of a double pipe heat exchanger with cut twisted tapes using CFD and RSM

Publisher

ELSEVIER SCIENCE SA
DOI: 10.1016/j.cep.2021.108362

Keywords

Box benken design; RSM; Heat transfer coefficient; Surface contours; ANOVA

Ask authors/readers for more resources

The study focused on designing experiments based on Response Surface Methodology to determine the optimum values for heat transfer and friction factor in Double Pipe Heat Exchangers with twisted tapes. It was found that the combination of radius of cut and angle of cut had a significant effect on Heat Transfer Coefficient and friction factor compared to mass flow rate. Optimum conditions for higher HTC and lower friction factor were identified.
Double Pipe Heat exchangers (DPHE) are widely used in high voltage and air conditioning, bioprocessing, refineries, etc. Various parameters such as twist ratio, the direction of twist, the geometry of cut in twisted tapes influence the effectiveness of the heat exchanger. This work focuses on the design of experiments based on Response Surface Methodology to determine the optimum values for maximizing the heat transfer and minimizing the friction factor in a DPHE inserted with varying cross-section cut twisted tapes. Input parameters considered were mass flow rate, the radius of cut, and angle of cut. The response variables are Heat transfer coefficient and friction factor. Input values required for the analysis were taken from CFD. The Influence of the above parameters on the response variables was analyzed using ANOVA. Both the linear as well as interaction terms influence the responses. Surface contours depict that the combination of the radius of cut and angle of cut show a significant effect on HTC and friction factor compared to the mass flow rate on the response variables. In the considered range, optimum conditions for attaining higher HTC and lesser friction factor are mass flow rate 0.05 Kg/s, radius of cut 5.464 mm, and angle of cut 45 degrees.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.5
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Thermodynamics

Development of correlation for critical heat flux for vertically downward two-phase flows in round tubes

Rajeshwar Sripada, Siva Subrahmanyam Mendu, Divyasree Tentu, Shanmukh Simhadri Varanasi, Vasudeva Rao Veeredhi

Summary: CHF is a catastrophic failure mode encountered in various industries, with limited information available particularly in vertically downward two-phase flows. Accurate estimation of CHF is crucial for performance and safety, prompting the development of a new correlation for CHF in downward flow in vertical tubes with good agreement with experimental data.

EXPERIMENTAL HEAT TRANSFER (2021)

Article Thermodynamics

Characterization of flat miniature loop heat pipe using water and methanol at different inclinations

Sireesha Veeramachaneni, Srinivas Kishore Pisipaty, Dharma Rao Vedula, A. Brusly Solomon

Summary: Experiments were conducted to compare the thermal performance of water and methanol in a flat rectangular loop heat pipe, with water showing better performance in terms of thermal resistance, capillary limit, and effective thermal conductivity under different orientations and filling ratios.

EXPERIMENTAL HEAT TRANSFER (2021)

Article Thermodynamics

Lattice Boltzmann Modeling for Natural Convection in Power-Law Fluids Within a Partially Heated Square Enclosure

Siva Subrahmanyam Mendu, Prasanta Kumar Das

Summary: This paper numerically investigates steady-state natural convection in power-law fluids inside a square enclosure with discrete heaters using the lattice Boltzmann method. Results show that temperature and flow fields in the enclosure are symmetric about the vertical centerline, an increase in the power-law index leads to higher viscosity and reduced thermal energy transport, while circulation and heat transfer intensity increase with higher Rayleigh numbers and localized heater sizes.

JOURNAL OF HEAT TRANSFER-TRANSACTIONS OF THE ASME (2021)

Article Green & Sustainable Science & Technology

Design of Capacitive Bridge Fault Current Limiter for Low-Voltage Ride-Through Capacity Enrichment of Doubly Fed Induction Generator-Based Wind Farm

A. Padmaja, Allusivala Shanmukh, Siva Subrahmanyam Mendu, Ramesh Devarapalli, Javier Serrano Gonzalez, Fausto Pedro Garcia Marquez

Summary: This study explores the use of capacitive bridge fault current limiters (CBFCL) to limit short circuit currents and fulfill reactive power compensation for DFIG wind farms. The fuzzy-based CBFCL shows superior performance under fault conditions, effectively addressing the low voltage ride through (LVRT) issue.

SUSTAINABILITY (2021)

Article Environmental Sciences

Minimization of entropy generation in natural convection using optimum isothermal heaters: CFD analysis

S. S. Mendu, D. Nagaraju

Summary: Designing thermal systems with minimal entropy generation and improved thermal performance is crucial in engineering applications. This study investigates the impact of heater location, Rayleigh number, and constant temperature boundary conditions on the entropy generation in an air-filled square enclosure. By developing a numerical model and analyzing heat transfer and fluid friction-induced entropy generation, the researchers explore the sensitivity of entropy generation to the position of heaters and Rayleigh numbers. The study provides insights into optimizing the performance of thermal systems by determining the optimal location of heaters using Bejan numbers.

INTERNATIONAL JOURNAL OF ENVIRONMENTAL SCIENCE AND TECHNOLOGY (2023)

Article Thermodynamics

Optimization through Taguchi and artificial neural networks on thermal performance of a radiator using graphene based coolant

N. S. Naveen, P. S. Kishore, Satish Pujari, M. Daniel Silas Kumar, Krishna Jogi

Summary: This paper investigates the effect of adding nano particles on the heat transfer parameters of a radiator and estimates them using optimization methods. The experimental results show that adding nano particles can enhance the performance of the radiator, and the estimation results through artificial neural networks are in good agreement with the experimental data.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART A-JOURNAL OF POWER AND ENERGY (2022)

Article Thermodynamics

Effect of low thermal conductivity wick on the performance of compact loop heat pipe

Sireesha Veeramachaneni, Srinivas K. Pisipaty, Arulanantham Brusly Solomon, Venkata C. Vadisa, Dharma R. Vedula, Devisetty Srinivasa Rao

Summary: The evaluation of compact loop heat pipe is done using a low thermal conductivity sintered chrysotile wick to avoid heat leaks. A wick with low thermal conductivity is fabricated through sintering at different temperatures. The properties of the wick are studied and it is found that the best wick has high porosity and permeability. This wick is used in a compact loop heat pipe and shows a decrease in thermal resistance compared to a copper mesh wick.

HEAT TRANSFER (2023)

Article Thermodynamics

Effect of copper-graphene hybrid nanoplatelets in a miniature loop heat pipe

Sireesha Veeramachaneni, Srinivas Kishore Pisipaty, Dharma Rao Vedula, A. Brusly Solomon, V. Sree Harsha

Summary: A novel hybrid nanofluid has been experimentally tested for its effects on the heat transfer performance of flat rectangular loop heat pipe, showing higher performance than water in terms of thermal resistance and effective thermal conductivity.

JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY (2022)

Article Energy & Fuels

Experimental analysis of higher alcohol-based ternary biodiesel blends in CI engine parameters through multivariate and desirability approaches

A. Naresh Kumar, B. Ashok, K. Nanthagopal, H. C. Ong, M. J. Geca, John Victor, R. Vignesh, A. K. Jeevanantham, C. Kannan, P. S. Kishore

Summary: The present work focuses on enhancing the viability of palm biodiesel for CI engine applications by using the reformulation strategy of adding higher alcohols. The experimental results show that the addition of higher alcohols improves the engine's efficiency and reduces fuel consumption. It also has a positive impact on exhaust emissions, particularly in reducing NOx emissions.

BIOMASS CONVERSION AND BIOREFINERY (2022)

Article Chemistry, Physical

Experimental investigation on heat transfer parameters of an automotive car radiator using graphene/water-ethylene glycol coolant

N. S. Naveen, P. S. Kishore

Summary: This study compares the forced convective heat transfer of Water-EG coolant and Water-EG based nanocoolant in a radiator. The heat transfer parameters under different flow rates and temperature conditions are experimentally evaluated.

JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY (2022)

Proceedings Paper Materials Science, Multidisciplinary

Nickel base alloy with metal matrix composite zirconium boride with inorganic coatings for high temperature environments

P. V. S. Muralikrishna, P. S. Kishore, N. Ramanaiah, V. V. S. P. K. Pathanjali

Summary: Gas turbine engines designers aim to achieve high performance levels through means such as increasing turbine entry temperature. Advances in materials and thermal barrier coating technology have significantly contributed to achieving this functionality. This dissertation work presents a thin film sensor based approach for experimental evaluation of temperatures on hot section aero gas turbine engine components made of nickel chromium based alloy with coating.

MATERIALS TODAY-PROCEEDINGS (2021)

Article Multidisciplinary Sciences

Comparative Study of Conjugate Heat Transfer Characteristics in Chevron Corrugated Plate Heat Exchanger Using CuO Nanocoolant

Nagaraju Dora, Siva Subrahmanyam Mendu, B. H. Lakshmipati Raju

ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING (2020)

Article Energy & Fuels

Supercritical deposition of mono- and bimetallic Pd and Pt on TiO2 coated additively manufactured substrates for the application in the direct synthesis of hydrogen peroxide

Laura L. Trinkies, Marlene Crone, Michael Tuerk, Manfred Kraut, Roland Dittmeyer

Summary: In this study, mono- and bimetallic Pd and Pt catalysts were deposited via supercritical fluid reactive deposition (SFRD) on TiO2 coated additively manufactured substrates. The focus of this work was to evaluate the suitability of these catalysts for the direct synthesis of H2O2 in the liquid phase. The results showed that all catalysts exhibited high activity and productivity, with PdPt bimetallic catalysts showing the highest productivity and an increase in Pd loading leading to a decrease in productivity. Comparison with literature data demonstrated the high suitability of the SFRD method for the proposed application, with the added benefits of simplicity and environmental friendliness in catalyst production.

CHEMICAL ENGINEERING AND PROCESSING-PROCESS INTENSIFICATION (2024)

Article Energy & Fuels

On the design of a hydrogen micro-rectangular combustor for portable thermoelectric generators

Xiongbao Hu, Zuguo Shen, Yu Wang

Summary: It is impossible to control the outer wall temperature of the micro-combustor below the maximum allowable temperature of commercial thermoelectric generators simply through increasing the equivalent heat transfer coefficient. Three simple strategies were developed to improve temperature uniformity, yet none of them could ensure full temperature control.

CHEMICAL ENGINEERING AND PROCESSING-PROCESS INTENSIFICATION (2024)