4.5 Review

Bio-ceramic coatings adhesion and roughness of biomaterials through PM-EDM: a comprehensive review

Journal

MATERIALS AND MANUFACTURING PROCESSES
Volume 35, Issue 11, Pages 1157-1180

Publisher

TAYLOR & FRANCIS INC
DOI: 10.1080/10426914.2020.1772483

Keywords

Hydroxyapatite; biomaterials; electro-deposition; coating; adhesion; roughness; modification; electro-discharge; manufacturing; bio-ceramics

Funding

  1. UP-UTP [015LB0-040]

Ask authors/readers for more resources

Powder mixed-EDM is a newly emerging proposed manufacturing process which can simultaneously shape and coat the surface of conductive materials. Transformation of machined surface is occurred through melting and chemical reactions of the added powders, tools materials and dielectric fluid due to elevated temperature generation during the operation. Though the biomaterials such as titanium alloy, magnesium, 316 L SS and Co-Cr alloy attribute to higher mechanical strength, corrosion and wear resistance, and enough biocompatibility, these are limited to apply directly because of releasing the toxic elements and having inferior biological responses. Surfaces of bio-implants made from these biomaterials are therefore protected using bioactive and biocompatible coating. Hydroxyapatite is a bioceramic that possesses bone like element composition and excellent biocompatibility. The PM-EDM process with hydroxyapatite can enhance not only adhesion strength and roughness but also biocompatibility of the treated surface. It is proposed in this paper that carbide and oxide coating formation can improve the microhardness, bonding strength and roughness of surface of the substrates. This study comprehensively reports the current status of adhesion and surface coarseness of bio-ceramics based coating through PM-EDM process. A comparative critical analysis of employing bio-ceramic powder using various deposition techniques is presented in this review.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.5
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Environmental Sciences

Multi-objective optimization of thermophysical properties of multiwalled carbon nanotubes based nanofluids

Khuram Maqsood, Abulhassan Ali, Suhaib Umer Ilyas, Sahil Garg, Mohd Danish, Aymn Abdulrahman, Saeed Rubaiee, Mustafa Alsaady, Abdulkader S. Hanbazazah, Abdullah Bin Mahfouz, Syahrir Ridha, Muhammad Mubashir, Hooi Ren Lim, Kuan Shiong Khoo, Pau Loke Show

Summary: The study utilizes response surface methodology and artificial neural network to model and optimize the thermal conductivity and viscosity of nanofluid, resulting in promising results. By exploring different objective functions, four case studies were conducted to achieve various goals, such as maximizing thermal conductivity and minimizing viscosity. Through adjusting temperature and NF weight percentage, the optimal thermal conductivity and viscosity values were found.

CHEMOSPHERE (2022)

Article Green & Sustainable Science & Technology

Environmental, technological and economical aspects of cryogenic assisted hard machining operation of inconel 718: A step towards green manufacturing

Mohd Danish, Munish Kumar Gupta, Saeed Rubaiee, Anas Ahmed, Murat Sarikaya, Grzegorz M. Krolczyk

Summary: Having an environmentally and economically beneficial machining system is crucial in today's manufacturing era. This study demonstrates that using LN2 as a cooling environment in the machining of Inconel 718 can significantly reduce machining costs and energy consumption, as well as improve machining outputs. Furthermore, modern lubricooling technologies play a positive role in promoting the sustainability of the aerospace sector.

JOURNAL OF CLEANER PRODUCTION (2022)

Article Materials Science, Multidisciplinary

Investigation of machining and modified surface features of 316L steel through novel hybrid of HA/CNT added-EDM process

Md Al-Amin, Ahmad Majdi Abdul-Rani, T. V. V. L. N. Rao, Mohd Danish, Saeed Rubaiee, Abdullah bin Mahfouz, R. P. Parameswari, M. F. Wani

Summary: The study successfully introduced a mixed-EDM process with multiple additives (HAp and CNT), achieving improved material erosion rate (MER) and surface roughness (SR). The addition of CNT in the mineral oil resulted in a thin, uniform recast layer with high hydrophilicity and elemental composition analysis revealed a combination of oxides, carbides, and CNT reinforced Ca-P based oxides. This research presents a novel and effective method for processing biomedical devices made of 316L steel.

MATERIALS CHEMISTRY AND PHYSICS (2022)

Article Automation & Control Systems

Enhanced machining features and multi-objective optimization of CNT mixed-EDM process for processing 316L steel

Mohd Danish, Md Al-Amin, Saeed Rubaiee, Ahmad Majdi Abdul-Rani, Fatema Tuj Zohura, Anas Ahmed, Rasel Ahmed, Mehmet Bayram Yildirim

Summary: This research investigates the effects of EDM process parameters on machining outputs. By adding carbon nanotubes to the dielectric, a low tool wear rate and surface roughness, as well as a high material erosion rate, are achieved. Taguchi's design is employed for parameter optimization, resulting in the best machining efficacy.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

Article Engineering, Mechanical

Optimization of hydroxyapatite powder mixed electric discharge machining process to improve modified surface features of 316L stainless steel

Mohd Danish, Md Al-Amin, Ahmad Majdi Abdul-Rani, Saeed Rubaiee, Anas Ahmed, Fatema Tuj Zohura, Rasel Ahmed, Mehmet B. Yildirim

Summary: This study investigates the impacts of EDM process parameters on machining responses for 316L steel and uses nano-hydroxyapatite particles to improve machining and surface responses. The results show that a thin recast layer with both nano and micro-surface roughness formation is of great importance in biomedical applications.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART E-JOURNAL OF PROCESS MECHANICAL ENGINEERING (2023)

Article Materials Science, Multidisciplinary

Machinability investigations of AZ31 magnesium alloy via submerged convective cooling in turning process

Muhammad Syamil Zakaria, Mazli Mustapha, Azwan Iskandar Azmi, Azlan Ahmad, Mohd Danish, Saeed Rubaiee

Summary: This study implemented a novel internal cooling technique, known as submerged convective cooling (SCC), to alleviate the excessive temperature rise in dry cutting of AZ31 magnesium alloy. The experimental result demonstrated that SCC outperformed dry cutting in terms of adhesion wear mechanism, cutting force, and temperature, with significantly reduced BUE and BUL formation.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2022)

Article Engineering, Mechanical

An experimental investigations on effects of cooling/lubrication conditions in micro milling of additively manufactured Inconel 718

Mohd Danish, Kubilay Aslantas, Ahmet Hascelik, Saeed Rubaiee, Munish Kumar Gupta, Mehmet Bayram Yildirim, Anas Ahmed, Abdullah Bin Mahfouz

Summary: This study investigates the micro-milling of additively manufactured Inconel-718 alloy under different cooling conditions. The results demonstrate that minimum quantity lubrication (MQL) provides better tool life and product quality, with reduced surface roughness and improved machining characteristics. Chilled air environment, on the other hand, does not show significant improvement.

TRIBOLOGY INTERNATIONAL (2022)

Article Materials Science, Multidisciplinary

Key initiatives to improve the machining characteristics of Inconel-718 alloy: Experimental analysis and optimization

Saeed Rubaiee, Mohd Danish, Munish Kumar Gupta, Anas Ahmed, Syed Mohd Yahya, Mehmet Bayram Yildirim, Murat Sarikaya, Mehmet Erdi Korkmaz

Summary: This research aims to optimize the machinability of Inconel 718 by adjusting cutting parameters and lubrication strategies. Two advanced optimization algorithms were used to predict machine response and determine the optimal machining conditions.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2022)

Article Environmental Sciences

Modelling and optimization study to improve the filtration performance of fibrous filter

Mohd Danish, Syed Mohd Yahya, Syed Ali Ammar Taqvi, Saeed Rubaiee, Anas Ahmed, Sayed Ameenuddin Irfan, Mustafa Alsaady

Summary: This study optimized the filtration efficiency and pressure drop of fibrous filters using the desirability approach and response surface methodology (RSM). The results showed that basis weight had the biggest impact on filtration efficiency, while filtration speed had the biggest impact on pressure drop. Artificial neural network (ANN) models were developed to predict filtration efficiency and pressure drop, with high accuracy compared to experimental data. The optimized values for maximum filtration efficiency and minimum pressure drop were obtained.

CHEMOSPHERE (2023)

Article Engineering, Mechanical

Effect of Micro-Dimple Geometry on the Tribological Characteristics of Textured Surfaces

Saood Ali, Rendi Kurniawan, Xu Moran, Farooq Ahmed, Mohd Danish, Kubilay Aslantas

Summary: Introducing external surface features on mating contact surfaces effectively reduces friction and wear between the surfaces. The tribological properties of the contact surfaces can be improved by controlling the geometrical parameters of the surface texture. Experimental tests on steel and aluminum materials with hierarchical micro-dimple textures show a lower friction coefficient and improved tribological characteristics under boundary lubrication conditions. The secondary hierarchical nano-structures generate an additional hydrodynamic lift effect.

LUBRICANTS (2022)

Article Chemistry, Multidisciplinary

One-Step Solvothermal Synthesis by Ethylene Glycol to Produce N-rGO for Supercapacitor Applications

Mohammad Obaidur Rahman, Nursyarizal Bin Mohd Nor, Narinderjit Singh Sawaran Singh, Surajudeen Sikiru, John Ojur Dennis, Muhammad Fadhlullah bin Abd. Shukur, Muhammad Junaid, Ghulam E. Mustafa Abro, Muhammad Aadil Siddiqui, Md Al-Amin

Summary: Graphene and its derivatives are exceptional electrode materials for energy storage applications due to their unique electroactive properties. However, there are still challenges for graphene-based composite electrodes to meet current energy demands. In this study, nitrogen-doped reduced graphene oxide nanoparticles were synthesized using a one-pot solvothermal method and applied in supercapacitors. The N-rGO-based electrode exhibited the highest specific capacitance and excellent retention after cycles. This facile synthetic process shows promise for designing electrodes for next-generation supercapacitors.

NANOMATERIALS (2023)

Review Engineering, Electrical & Electronic

Elucidating Powder-Mixed Electric Discharge Machining Process, Applicability, Trends and Futuristic Perspectives

Iqtidar Ahmed Gul, Ahmad Majdi Abdul-Rani, Md Al-Amin, Elhuseini Garba

Summary: Since the inception of EDM, it has provided an effective solution for machining hard-to-cut materials and intricate geometries in various industries. However, achieving high machining rates and a fine surface finish is a challenge. The emergence of PMEDM has the potential to enhance productivity and surface finish, as well as enable surface modification/coating of biomaterials.

MACHINES (2023)

Article Engineering, Mechanical

Roles of Eco-Friendly Non-Edible Vegetable Oils in Drilling Inconel 718 through Minimum Quantity Lubrication

Nur Syahilia Syahira Safie, Muhamad Nasir Murad, Tan Chye Lih, Azwan Iskandar Azmi, Wan Azmi Wan Hamzah, Mohd Danish

Summary: Metal cutting fluids have adverse effects on humans and the environment. This study explores the performance of non-edible vegetable oils as eco-friendly alternatives. The results show that castor oil performs the best in reducing tool wear and extending tool life, making it a suitable option for a cleaner machining environment.

LUBRICANTS (2022)

No Data Available