4.7 Article

Integrated locating in-house logistics areas and transport vehicles selection problem in assembly lines

Journal

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Volume 59, Issue 2, Pages 598-616

Publisher

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2019.1701207

Keywords

In-house logistics; supermarket location; parts feeding; transport vehicles; mixed-integer programming; genetic algorithm

Funding

  1. KK-stiftelsen (Knowledge Foundation, Stockholm, Sweden)

Ask authors/readers for more resources

This study relaxes the assumption of using identical transport vehicles when deciding on the supermarkets' location and develops a mixed-integer programming (MIP) model for the integrated supermarket location and transport vehicles selection problems (SLTVSP). A hybrid genetic algorithm (GA) with variable neighborhood search (GA-VNS) is proposed to address large-sized problems, outperforming other algorithms and providing a good approximation of the MIP solutions. Analysis reveals the benefits of applying different transport vehicles for SLTVSP.
Decentralised in-house logistics areas, known as supermarkets, are widely used in the manufacturing industry for parts feeding to assembly lines. In contrary to the literature and inspired by observation in a real case, this study relaxes the assumption of using identical transport vehicles when deciding on the supermarkets' location by considering the availability of different vehicles. In this regard, this study deals with the integrated supermarket location and transport vehicles selection problems (SLTVSP). A mixed-integer programming (MIP) model of the problem is developed. Due to the complexity of the problem, a hybrid genetic algorithm (GA) with variable neighborhood search (GA-VNS) is also proposed to address large-sized problems. The performance of GA-VNS is compared against the MIP, the basic GA, and simulated annealing (SA) algorithm. The computational results from the real case and a set of generated test problems show that GA-VNS provides a very good approximation of the MIP solutions at a much shorter computational time while outperforming the other compared algorithms. The analysis of the results reveals that it is beneficial to apply different transport vehicles rather than identical vehicles for SLTVSP.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Industrial

Optimizing real-world factory flows using aggregated discrete event simulation modelling Creating decision-support through simulation-based optimization and knowledge-extraction

Simon Lidberg, Tehseen Aslam, Leif Pehrsson, Amos H. C. Ng

FLEXIBLE SERVICES AND MANUFACTURING JOURNAL (2020)

Article Engineering, Industrial

Bringing together Lean and simulation: a comprehensive review

Ainhoa Goienetxea Uriarte, Amos H. C. Ng, Matias Urenda Moris

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH (2020)

Article Green & Sustainable Science & Technology

Production Sustainability via Supermarket Location Optimization in Assembly Lines

Masood Fathi, Amir Nourmohammadi, Morteza Ghobakhloo, Milad Yousefi

SUSTAINABILITY (2020)

Article Engineering, Industrial

Multi-objective optimisation of tool indexing problem: a mathematical model and a modified genetic algorithm

Kaveh Amouzgar, Amir Nourmohammadi, Amos H. C. Ng

Summary: This study addresses the multi-objective optimisation tool-indexing problem by considering changes that must be made to current industrial settings as an additional objective, in addition to minimising tool-indexing time. A novel mathematical model and approach are proposed, and a modified strength Pareto evolutionary algorithm combined with a customised environment-selection mechanism is suggested to achieve a uniform distribution of solutions. Results show a significant reduction in non-machining time and tradeoff solutions for efficient tool management.

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH (2021)

Review Green & Sustainable Science & Technology

Industry 4.0 ten years on: A bibliometric and systematic review of concepts, sustainability value drivers, and success determinants

Morteza Ghobakhloo, Masood Fathi, Mohammad Iranmanesh, Parisa Maroufkhani, Manuel E. Morales

Summary: This study conducted a systematic literature review to explore the concept, scope, definition, functionality, and sustainability implications of Industry 4.0. The findings suggest that Industry 4.0 transformation could address pressing issues in manufacturing-economic development and provide future research directions.

JOURNAL OF CLEANER PRODUCTION (2021)

Article Computer Science, Interdisciplinary Applications

Balancing and scheduling assembly lines with human-robot collaboration tasks

Amir Nourmohammadi, Masood Fathi, Amos H. C. Ng

Summary: This study investigates the assembly line balancing problem (ALBP) considering human-robot collaboration (HRC) and proposes a mixed-integer linear programming (MILP) model and a simulated annealing (SA) algorithm with customized solution representation and neighborhood search operators. The results show that allowing multiple humans and robots to collaborate in tasks significantly improves the productivity of the assembly line.

COMPUTERS & OPERATIONS RESEARCH (2022)

Article Mathematics

An Enhanced Simulation-Based Multi-Objective Optimization Approach with Knowledge Discovery for Reconfigurable Manufacturing Systems

Carlos Alberto Barrera-Diaz, Amir Nourmohammadi, Henrik Smedberg, Tehseen Aslam, Amos H. C. Ng

Summary: In this study, an enhanced simulation-based multi-objective optimization (SMO) approach with customized simulation and optimization components is proposed. It addresses work task and resource allocations to workstations together with buffer capacity allocation in a reconfigurable manufacturing system (RMS) to simultaneously maximize throughput and minimize total buffer capacity under fluctuating production volumes and capacity changes.

MATHEMATICS (2023)

Article Engineering, Manufacturing

Multi-objective optimization of mixed-model assembly lines incorporating musculoskeletal risks assessment using digital human modeling

Amir Nourmohammadi, Amos H. C. Ng, Masood Fathi, Janneke Vollebregt, Lars Hanson

Summary: This study addresses the mixed-model assembly line balancing problem by considering worker posture. An enhanced non-dominated sorting genetic algorithm is developed to find promising Pareto front solutions.

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY (2023)

Article Mathematics, Interdisciplinary Applications

Knowledge-Driven Multi-Objective Optimization for Reconfigurable Manufacturing Systems

Henrik Smedberg, Carlos Alberto Barrera-Diaz, Amir Nourmohammadi, Sunith Bandaru, Amos H. C. Ng

Summary: This study introduces a knowledge-driven optimization (KDO) approach to accelerate convergence in reconfigurable manufacturing systems (RMS) applications. By generating generalized knowledge from previous scenarios to improve the optimization efficiency of new scenarios, the KDO approach leads to convergence rate improvements in a multi-part flow line RMS.

MATHEMATICAL AND COMPUTATIONAL APPLICATIONS (2022)

Article Computer Science, Interdisciplinary Applications

Managing virtual factory artifacts in the extended PLM context

Iman Morshedzadeh, Amos H. C. Ng, Manfred Jeusfeld, Jan Oscarsson

Summary: Virtual engineering requires maintenance in a PLM system to manage the increasing rate and diversity of models being created. This research proposes an extension to PLM systems by designing a new information model to effectively manage historical information related to virtual models and engineering activities.

JOURNAL OF INDUSTRIAL INFORMATION INTEGRATION (2022)

No Data Available