4.5 Article

Examining the fatigue-quality relationship in manufacturing

Journal

APPLIED ERGONOMICS
Volume 82, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.apergo.2019.102919

Keywords

Systematic review; System performance; Quality assurance; Ergonomics

Funding

  1. AUT021 Network of Centres of Excellence Research Program [A506-AWH]
  2. Natural Science and Engineering Research Council's (NSERC) Discovery Grant Program [RGPIN 341664]
  3. Government of Canada through a Networks of Centres of Excellence program

Ask authors/readers for more resources

A recent systematic review identified 73 empirical studies that linked human factors (HF) with manufacturing quality. Human fatigue was noted as a frequent (n = 26) issue in the HF-quality relationship - a finding that warrants closer examination. We extend this review by investigating the relationship between fatigue and manufacturing quality by identifying how fatigue has been conceptualized and measured, and we attempted to quantify their relationship. From the original database, 12 of 26 relevant studies (46%) indicated that physical fatigue was the primary contributor to observed quality deficits. There was a positive relationship between fatigue and quality deficits, with fatigue accounting up to 42% of the variance. More studies are needed to improve the resolution, specificity, and power of these analyses. This study sheds light on the role of HF and human fatigue effects on manufacturing quality with macroergonomic implications for embedding HF aspects into design and quality assurance processes.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.5
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Industrial

Determining the source of human-system errors in manual order picking with respect to human factors

Azin Setayesh, Eric H. Grosse, Christoph H. Glock, W. Patrick Neumann

Summary: Through literature review and interviews, this study identified human factors leading to quality deficits and errors in order picking operations, including physical and mental fatigue, complexity, memory demand, among others. The interviews also revealed previously unrecognized communication and supervision failure modes.

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH (2022)

Article Engineering, Industrial

An inter-method comparison of four Human Reliability Assessment models

Azin Setayesh, Valentina Di Pasquale, W. Patrick Neumann

Summary: This paper compares four common Human Reliability Assessment (HRA) models through a scoping literature review and sensitivity analysis. The study found similarities and differences among the models in terms of their origins, applications, outputs, inputs, and calculation procedures. The results of the analysis showed variations in the models' responses to systematic changes in risk levels. The study also highlighted the need for clear guidelines for the selection of Performance Influencing Factors (PIFs) and allocation of risk levels.

APPLIED ERGONOMICS (2022)

Article Engineering, Industrial

Developing a simulation tool to quantify biomechanical load and quality of care in nursing

Sadeem Munawar Qureshi, Nancy Purdy, Michael A. Greig, Helen Kelly, Anne VanDeursen, W. Patrick Neumann

Summary: This study combines Digital Human Modelling (DHM) and Discrete Event Simulation (DES) to assess the management needs for musculoskeletal disorder (MSD) risk in nursing jobs. The results show that increasing geographical patient-bed assignment distance, increasing patient-acuity, and increasing nurse-patient ratio can reduce biomechanical load but deteriorate the quality of care.

ERGONOMICS (2023)

Article Engineering, Industrial

Examining the relationship between human factors related quality risk factors and work related musculoskeletal disorder risk factors in manufacturing

Ahmet Kolus, Richard P. Wells, W. Patrick Neumann

Summary: This study investigates the relationship between human factors related quality deficits in manufacturing and work-related musculoskeletal disorder risk factors. The results show a significant relationship between quality risk factors and WMSD risk factors, indicating the important role of human factors in improving system performance and human wellbeing in operations design.

ERGONOMICS (2023)

Article Multidisciplinary Sciences

Modelling the impacts of COVID-19 on nurse workload and quality of care using process simulation

Sadeem Munawar Qureshi, Sue Bookey-Bassett, Nancy Purdy, Michael A. Greig, Helen Kelly, W. Patrick Neumann

Summary: Higher acuity levels in COVID-19 patients and increased infection prevention and control routines have increased the work demands on nurses. Discrete event simulation (DES) was used to quantify the effects of varying the number of COVID-19 patient assignments on nurse workload and quality of care. The DES model showed that nurse workload increased, and the quality of care deteriorated as nurses were assigned more COVID-19 positive patients.

PLOS ONE (2022)

Review Public, Environmental & Occupational Health

Synthesis of Evidence to Support EMS Personnel's Mental Health During Disease Outbreaks: A Scoping Review

Bronson B. Du, Sara Rezvani, Philip Bigelow, Behdin Nowrouzi-Kia, Veronique M. Boscart, Marcus Yung, Amin Yazdani

Summary: This scoping review investigated the mental health of EMS personnel during disease outbreaks and identified key factors associated with mental health outcomes. The findings suggest that inadequate provision of basic safety and informational needs is closely related to adverse mental health outcomes. Adequate provisions of personal protective equipment and infection prevention and control training should be prioritized in preparation for future disease outbreaks.

SAFETY AND HEALTH AT WORK (2022)

Article Engineering, Industrial

Examining human factors and ergonomics aspects in a manufacturing organisation's metrics system: measuring up to stakeholder needs

Michael A. A. Greig, Judy Village, Filippo A. A. Salustri, W. Patrick Neumann

Summary: This study analyzes the status of human factors and ergonomics (HF/E) metrics in an electronics manufacturing company. The findings show a disconnect between engineering metrics and HF/E metrics, limiting the design team's ability to address human factors in design. The study also identifies factors influencing HF/E metrics creation and integration, and offers seven recommendations for developing HF/E metrics. This macroergonomic case study provides valuable insights for organizations aiming to be proactive in HF/E in work system design.

ERGONOMICS (2023)

Article Engineering, Industrial

Is there a u-shaped relationship between load levels and fatigue and recovery? An examination of possible mechanisms

Marcus Yung, Linda M. Rose, W. Patrick Neumann, Amin Yazdani, Jay Kapellusch

Summary: In a previous study, a U-shaped relationship was observed between load level and fatigue/recovery responses. Moderate load levels resulted in lower discomfort, pain, and fatigue, and shorter recovery times compared to low or high load levels. This paper re-examines the data and suggests that the U-shape may be due to unexpectedly lower fatigue effects at moderate loads and higher fatigue effects at lower loads. Multiple physiological, perceptual, and biomechanical mechanisms could explain this phenomenon.

ERGONOMICS (2023)

Article Engineering, Industrial

Evaluating usability, functionality, and usefulness of the warehousing error prevention tool

Azin Setayesh, Eric H. Grosse, Michael A. Greig, Christoph H. Glock, W. Patrick Neumann

Summary: This paper evaluates the usability, functionality, and usefulness of the Warehouse Error Prevention (WEP) tool, which consists of seven modules. The WEP tool, designed in a simple yes/no form, aims to identify human factors associated with pick errors in warehouses. The tool was tested and evaluated by 33 participants from 27 organizations in three different countries. Survey results indicate that the participants found the WEP tool to be usable and functional. In interviews, participants reported the tool as accurate and effective, with the potential to improve order picking quality for engineers, ergonomists, and warehouse managers. Further quantitative field testing is required to assess the WEP tool's ability to identify costly warehouse errors.

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH (2023)

Article Health Policy & Services

The better work, better care framework: 7 strategies for sustainable healthcare system process improvement

W. P. Neumann, N. Purdy

Summary: Healthcare systems are facing pressure to control costs and improve performance, resulting in degradation of the working environment for healthcare professionals. Research shows that poor working environments contribute to declines in care quality, leading to calls for a focus on the working environment alongside other factors. This paper proposes seven strategies for improving healthcare systems without compromising the working environment, based on current research in organizational psychology and human factors.

HEALTH SYSTEMS (2023)

Editorial Material Engineering, Industrial

Human-centric production and logistics system design and management: transitioning from Industry 4.0 to Industry 5.0

Eric H. Grosse, Fabio Sgarbossa, Cecilia Berlin, W. Patrick Neumann

Summary: Industry 4.0 focused on performance and profit, but failed to address the prosperity of all stakeholders, leading to the introduction of Industry 5.0. Industry 5.0 is a human-centric approach that emphasizes outcomes for humans and promotes the development of resilient and sustainable systems.

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH (2023)

Editorial Material Nursing

Computer models in healthcare shed light on the roots of missed care in system design: Nurse workload

W. Patrick Neumann, Sadeem Munwar Qureshi, Susan Bookey-Bassett

JOURNAL OF ADVANCED NURSING (2023)

Review Multidisciplinary Sciences

Quality, productivity, and economic implications of exoskeletons for occupational use: A systematic review

Daniel B. Fournier, Marcus Yung, Kumara Somasundram, Bronson Du, Sara Rezvani, Amin Yazdani

Summary: The objective of this systematic review was to synthesize the current state of knowledge on the quality and productivity of workers and their work while wearing exoskeletons, as well as the economic implications of exoskeletons for occupational use. A total of 6,722 articles were identified and 15 articles focusing on the impact of exoskeletons on quality and productivity of exoskeleton users while performing occupational tasks were included in this study. Future studies should evaluate the impact of exoskeleton use in the field and on a diverse pool of workers, as well as its economic implications to better support decision-making in the adoption of exoskeletons within organizations.

PLOS ONE (2023)

Article Engineering, Industrial

Computer simulation as a macroergonomic approach to assessing nurse workload and biomechanics related to COVID-19 patient care

Sadeem Munawar Qureshi, Michael A. Greig, Sue Bookey-Bassett, Nancy Purdy, Helen Kelly, Anne VanDeursen, W. Patrick Neumann

Summary: This study utilizes Digital Human Modelling (DHM) and Discrete Event Simulation (DES) to examine the impact of caring for COVID-19-positive patients on nurses' workload and care-quality. The findings show that reducing nurses' biomechanical workload increases mental workload and decreases direct patient care, potentially leading to stress, burnout, and errors.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Metabolic power response to added mass on the lower extremities during running

Itay Coifman, Rodger Kram, Raziel Riemer

Summary: This study aimed to quantify the metabolic cost of running with additional leg mass. The results showed that for every 1000 g of added mass per leg, gross metabolic power increased by approximately 16% (foot) and 11% (shank) for females, which was slightly greater than the 11% and 8% increases for males, respectively. For thigh loading, metabolic power only increased by 4% per 1000 g in both sexes.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Joint kinematic and kinetic responses to added mass on the lower extremities during running

Itay Coifman, Rodger Kram, Raziel Riemer

Summary: The study analyzed the biomechanical response to running with added leg mass, finding that joint moments and powers were dramatically affected, particularly during the swing phase. However, kinematic changes were only moderate. These findings have implications for shoe designs, individuals using added leg mass for running or strength training, and the design of wearable devices.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Autonomic responses to pressure sensitivity of head, face and neck: Heart rate and skin conductance

Wenxiu Yang, Tingshu Chen, Renke He, Richard Goossens, Toon Huysmans

Summary: This study collected autonomic response data (heart rate and skin conductance) from 30 landmarks in the head, neck, and face of 31 participants experiencing pressure discomfort and pain. The results showed that pressure stimulation can change heart rate and skin conductance, with skin conductance being more useful in assessing pressure discomfort and possessing a faster arousal rate. There were gender differences in subjective pressure thresholds and autonomic responses, but no linear correlation between them. This study has significant implications for resolving ergonomic issues associated with head-related products.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Spatial relationship-aware rapid entire body fuzzy assessment method for prevention of work-related musculoskeletal disorders

Kai Huang, Guozhu Jia, Qun Wang, Yingjie Cai, Zhenyu Zhong, Zeyu Jiao

Summary: In the era of Industry 5.0, human-centered smart manufacturing (HSM) has emphasized the role of humans in collaboration with machines. This study proposes a method that combines deep learning-based 3D pose reconstruction with rapid entire body assessment (REBA) to assess the risk of work-related musculoskeletal disorders (WMSDs) in HSM. The proposed method improves the accuracy of risk assessment by introducing weights between different risk levels, leading to a precision rate of 99.31% in experiments conducted on an automobile production line.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

A day in the life of a home care worker in England: A human factors systems perspective

Jan Healey, Sue Hignett, Diane Gyi

Summary: This study explores the delivery of home care in England and examines the barriers that impact worker performance and whether these barriers affect the quality and safety of care. The findings highlight the importance of an Human Factors and Ergonomics (HFE) systems perspective in understanding and improving home care.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Investigating change of discomfort during repetitive force exertion though an exoskeleton cuff

Jule Bessler-Etten, Leendert Schaake, Jaap H. Buurke, Gerdienke B. Prange-Lasonder

Summary: This article investigates the development of discomfort caused by repetitive and prolonged forces exerted through a rigid cuff. The study found that repetitive force application triggers discomfort but generally does not result in pain and there are no significant differences between different repetitive loading patterns. The design and use of exoskeletons should consider comfort thresholds specific to prolonged repetitive loading.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Human and machine-induced social stress in complex work environments: Effects on performance and subjective state

S. Thuillard, L. Audergon, T. Kotalova, A. Sonderegger, J. Sauer

Summary: This study compared the effects of human-induced and machine-induced social stress on task performance and subjective state. The results showed that social stress did not directly affect performance, affect, or self-esteem, but human-induced social stress impaired perceived justice.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Occupational arm-support and back-support exoskeletons elicit changes in reactive balance after slip-like and trip-like perturbations on a treadmill

Stephen Dooley, Sunwook Kim, Maury A. Nussbaum, Michael L. Madigan

Summary: The purpose of this study was to investigate the effects of arm- and back-support exoskeletons on reactive balance after slip-like and trip-like perturbations on a treadmill. The study found that the exoskeletons did not significantly increase the probability of failed recovery after the perturbations, but did make balance recovery more challenging. Reactive balance differed when wearing different types and activation states of exoskeletons.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

The effects of increased mental workload of air traffic controllers on time perception: Behavioral and physiological evidence

Eirini Balta, Andreas Psarrakis, Argiro Vatakis

Summary: Research has shown that mental workload modulates time perception, making timing behavior a reliable index of cognitive demand. This study tested the timing behavior of air traffic controllers in a real aviation environment under different levels of cognitive load. Results showed significant overestimation of time intervals during the high-load landing phase and greater overestimation when landing two helicopters compared to one.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Investigation of eye movement measures of mental workload in healthcare: Can pupil dilations reflect fatigue or overload when it comes to health information system use?

Kremer Lisanne, Gehrmann Jonathan, Rohrig Rainer, Breil Bernhard

Summary: This study aims to investigate whether eye movement measures are suitable for measuring mental workload in healthcare settings. The results indicate significant differences in both objective and subjective workload measures across different task levels. Additionally, there are indications of overload and fatigue in pupil data.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Field-based longitudinal evaluation of multimodal worker fatigue assessments in offshore shiftwork

John Kang, Stephanie C. Payne, Farzan Sasangohar, Ranjana K. Mehta

Summary: This exploratory longitudinal field study aimed to examine the changes in subjective, performance-based, and physiological fatigue measures over time across different shift types in offshore environments. The findings revealed that workers' performances on the psychomotor vigilance test deteriorated over time across all shift types. The study also found correlations between different multimodal fatigue measures.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Deformation of palmar hand measurements in a power grip by wrist ulnar/ radial deviation

Hayoung Jung, Wonsup Lee, Sujin Moon, Heecheon You

Summary: This study measured 12 palmar dimensions to analyze the impact of wrist posture on hand size changes during power grip. The findings showed that hand dimensions decreased significantly during grip, with wrist posture and finger position also exerting significant effects on hand size.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

The effect of verbal instructions while using digital indoor wayfinding devices on gender, performance, and self-reported strategies

Ido Morag, Avi Parush

Summary: This study indicates that there is a relationship between gender and wayfinding performance, and verbal instructions can influence this relationship. Male participants perform better in terms of accuracy and speed in wayfinding, while females rely more on specific routes. Additionally, applying survey knowledge to females may improve their indoor wayfinding ability.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Using immersive virtual reality technology to enhance nursing education: A comparative pilot study to understand efficacy and effectiveness

Junfeng Ma, Yu Wang, Sayali Joshi, Haifeng Wang, Carlton Young, Adam Pervez, Yingge Qu, Shey Washburn

Summary: The U.S. is facing a national nurse shortage, and the application of immersive Virtual Reality technology in nursing education is not fully understood. This study explored the effectiveness and efficacy of immersive Virtual Reality nursing education through a comparative pilot study, and the results showed that the method performed well in terms of effectiveness and efficacy.

APPLIED ERGONOMICS (2024)

Article Engineering, Industrial

Road safety: The influence of vibration frequency on driver drowsiness, reaction time, and driving performance

N. Zhang, M. Fard, J. Xu, J. L. Davy, S. R. Robinson

Summary: Driver drowsiness is a significant factor in serious motor vehicle accidents. This study found that specific frequencies of whole-body vibration can induce driver drowsiness and impair attention and driving performance. These findings provide evidence for establishing transportation safety standards.

APPLIED ERGONOMICS (2024)