4.6 Article

Particle-scale study of spout deflection in a flat-bottomed spout fluidized bed

Journal

CHEMICAL ENGINEERING SCIENCE
Volume 205, Issue -, Pages 121-133

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.ces.2019.04.031

Keywords

Instability; Spout deflection; Spout fluidized bed; Particles; CFD-DEM; Modelling

Funding

  1. Australian Research Council [DP180101232]
  2. China Scholarship Council

Ask authors/readers for more resources

Spout deflection is a common instability phenomenon in spout fluidized beds. However, spout deflection was not well characterized and quantified in the past. In this work, spout deflection in a flat-bottomed spout fluidized bed is investigated at the particle scale by means of Computer Fluid Dynamic-Discrete Element Method (CFD-DEM) coupling approach. Two types of spout deflections - alternating and non-alternating spout deflections are captured by the CFD-DEM simulations and qualitatively analyzed in terms of voidage distributions and particle momentum profiles. The spout deflection angle is defined and used to characterize the intensity of spout deflection quantitatively. Then, the effects of spouting velocity on alternating spout deflection are investigated quantitatively using the spout deflection angle. The simulation results indicate that spouting velocity has a limited effect on the amplitude and frequency of alternating spout deflection. The relation between solid flow pattern and spout behaviour are also investigated with the help of spout deflection angle. The results indicate that spout deflection angle is highly relevant to particle distribution non-uniformity at the upper region of the bed. The study offers a cost-effective tool to characterize and quantify spout deflection in a spout fluidized bed. (C) 2019 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.6
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Chemical

DEM study on identification of mixing mechanisms in a pot blender

Yuki Tsunazawa, Nobukazu Soma, Mikio Sakai

Summary: This study clarifies the mixing mechanism of a pot blender using the discrete element method. The results show that the main mixing mechanism is convective mixing in the rotational direction and shear mixing in the axial direction. The particle filling ratio significantly influences the mixing efficiency, and the dependency of shear and diffusive mixing on Lacey's mixing index is also clarified.

ADVANCED POWDER TECHNOLOGY (2022)

Article Engineering, Chemical

POD-based identification approach for powder mixing mechanism in Eulerian-Lagrangian simulations

Shuo Li, Guangtao Duan, Mikio Sakai

Summary: In this study, an advanced identification technique incorporating the POD method is developed to determine the main mixing mechanisms and investigate their transition. Results show that convection dominates the mixing mechanism in the early stage, while diffusion takes over in the late stage. The relation between POD modes and mixing mechanisms is established, indicating clumped and random spatial distributions of POD modes for convective and diffusive mixing, respectively. Combining CFD-DEM simulation with the LPOD method proves effective in identifying the main mixing mechanism and explaining the transition between convective and diffusive mixing.

ADVANCED POWDER TECHNOLOGY (2022)

Article Nuclear Science & Technology

A multiphase MPS method coupling fluid-solid interaction/phase-change models with application to debris remelting in reactor lower plenum

Guangtao Duan, Akifumi Yamaji, Mikio Sakai

Summary: The study investigates the occurrence of local hot spots and RPV breach patterns during debris melting using the MPS method. It is found that large debris blocks may cause severe local hot spots and a lower breach point, while high decay power can result in the migration of local hot spots and limited ablation near the RPV wall.

ANNALS OF NUCLEAR ENERGY (2022)

Article Engineering, Environmental

An approach to simulate gas-solid flow systems with process controllers

Shuyue Li, Yansong Shen

Summary: A versatile mathematical approach is developed for monitoring gas-solid flow systems' internal states and process control, combining a CFD model and process controller simulation for real-time control of complex systems. This method proves effective in collaborative simulation of microscale flow details and macroscale process controller response.

CHEMICAL ENGINEERING JOURNAL (2022)

Article Engineering, Environmental

Advanced DEM simulation on powder mixing for ellipsoidal particles in an industrial mixer

Yuki Mori, Mikio Sakai

Summary: The ellipsoidal DEM/SDF model demonstrates the applicability and feasibility of non-spherical particles in industrial mixing process, which is crucial for the optimization of mixer design and operational conditions in chemical, food, and pharmaceutical engineering fields.

CHEMICAL ENGINEERING JOURNAL (2022)

Article Engineering, Chemical

Numerical simulation of multiphase flow in a full coal-direct chemical looping combustion process

Shuyue Li, Yansong Shen

Summary: This study used a multi-fluid model to investigate the gas-solid hydrodynamics in a CDCL combustion unit, revealing that the solid circulation rate is controlled by the gas flow rate, higher combustor gas velocity reduces system pressure, and increased L-valve gas velocity affects local pressure.

CHEMICAL ENGINEERING SCIENCE (2022)

Article Engineering, Chemical

Transient State modeling of Industry-scale ironmaking blast furnaces

Xiaobing Yu, Yansong Shen

Summary: A transient-state BF model is developed to describe dynamic in-furnace phenomena, capturing the time-evolution of flow, thermal, and chemical behaviors. Application of the model to an industry-scale blast furnace reveals significant changes in reacting flow after hot burden charging, with notable impact on furnace productivity in the initial 8-10 hours.

CHEMICAL ENGINEERING SCIENCE (2022)

Article Engineering, Multidisciplinary

New insights into error accumulation due to biased particle distribution in semi-implicit particle methods

Guangtao Duan, Takuya Matsunaga, Seiichi Koshizuka, Akira Yamaguchi, Mikio Sakai

Summary: This study investigates the instability issue at a free surface in semi-implicit particle methods using consistent schemes based on variable differences. A semi-analytical error-analysis method is proposed to clarify how biased neighbor support triggers error accumulation and instability. New free-surface-detection conditions are proposed to reduce error accumulation and improve simulation stability.

COMPUTER METHODS IN APPLIED MECHANICS AND ENGINEERING (2022)

Article Engineering, Multidisciplinary

An enhanced semi-implicit particle method for simulating the flow of droplets with free surfaces

Guangtao Duan, Mikio Sakai

Summary: The accurate modeling of surface tension on free surfaces remains a challenging problem in meshfree particle methods. This study aims to extend a recent methodology to 3D and restore the capability of simulating topological changes. A new particle shifting method and contact angle model are proposed to address the problems of fluctuated free-surface boundaries and dynamic intersection with a wall boundary. The developed method is validated through numerical examples and shows improvement compared to previous techniques.

COMPUTER METHODS IN APPLIED MECHANICS AND ENGINEERING (2022)

Article Engineering, Chemical

Pore-scale numerical study of intrinsic permeability for fluid flow through asymmetric ceramic microfiltration membranes

Shuang Song, Liangwan Rong, Kejun Dong, Xuefei Liu, Pierre Le-Clech, Yansong Shen

Summary: The study developed a numerical model to simulate fluid flow through an asymmetric ceramic MF membrane and found that pore size and porosity are key parameters determining membrane permeability. By deriving a new intrinsic permeability function, the model can accurately predict membrane permeability.

JOURNAL OF MEMBRANE SCIENCE (2022)

Article Mechanics

Validation study on a toroidal approximation-based capillary force model in the discrete element method simulation

Kotaro Tamura, Yuki Mori, Kazuya Takabatake, Mikio Sakai

Summary: Comprehension of wet particle behavior is crucial in science and engineering. This study demonstrates the superiority and adequacy of the geometrical approximation model in the discrete element method simulation for wet particles through modeling and experimental validation.

PHYSICS OF FLUIDS (2022)

Review Thermodynamics

Multi-Scale Numerical Simulation of Flow, Heat and Mass Transfer Behaviors in Dense Gas-Solid Flows: A Brief Review

He Yurong, Ren Anxing, Tang Tianqi, Wang Tianyu

Summary: This article provides a brief review of multi-scale numerical simulation of flow, heat and mass transfer behaviors in dense gas-solid flows, and discusses possible future developments in research on the flow, heat and mass transfer characteristics of dense gas-solid two-phase flows.

JOURNAL OF THERMAL SCIENCE (2022)

Article Engineering, Chemical

Development of a reduced-order model for large-scale Eulerian-Lagrangian simulations

Shuo Li, Guangtao Duan, Mikio Sakai

Summary: This study proposes a nonintrusive reduced-order model (ROM-EL) for efficiently simulating gas-solid fluidized beds, and its effectiveness is demonstrated through validation studies. The proposed model significantly reduces the computational cost compared to the CFD-DEM method.

ADVANCED POWDER TECHNOLOGY (2022)

Article Engineering, Chemical

On POD-based modal analysis in simulations of granular flows

Shuo Li, Guangtao Duan, Mikio Sakai

Summary: In this study, the LPOD technique is incorporated into numerical simulations of particle systems to evaluate particle mixing and validate the adequacy of a coarse-grained DEM. The results demonstrate the importance of POD analysis in understanding particle system behavior and validating numerical simulations.

POWDER TECHNOLOGY (2023)

Article Mechanics

Numerical study on the effect of airflow on powder mixing in a container blender

Qi Shi, Mikio Sakai

Summary: Powder mixing is critical in various industries, and container blender is popular due to its easy manufacturing and convenient operation. However, the impact of air-particle interactions on powder mixing has not been scientifically understood. This novel study investigates the effects of particle size and air presence on powder mixing, clarifying the relationship between particle-fluid dynamics and mixing performance for the first time.

PHYSICS OF FLUIDS (2023)

Article Engineering, Chemical

Directly assembling initial metal-organic framework and covalent organic polymer toward bifunctional oxygen electrocatalysts for Zn-air flow battery

Qing Han, Mengqing Shi, Linkai Han, Di Liu, Mingwei Tong, Yuxin Xie, Zhonghua Xiang

Summary: Developing highly efficient bifunctional oxygen electrocatalysts is crucial for zinc-air flow batteries. Metal-organic frameworks (MOFs) and covalent organic polymers (COPs) have emerged as promising alternatives due to their designable and controllable atomic-level structures. However, their catalytic performances are limited by conductivity and catalytic activity. In this study, nanosheet FeNi-MOF and iron phthalocyanine rich COP hybrid materials are assembled through the pi-pi stacking effect to create highly efficient bifunctional electrocatalysts. The resulting catalyst exhibits superior catalytic performance and stability, making it a promising candidate for zinc-air flow batteries.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Phase equilibria modeling of cross-associating systems guided by a quantum chemical multi-conformational framework

Daria Grigorash, Dmytro Mihrin, Rene Wugt Larsen, Erling H. Stenby, Wei Yan

Summary: The article introduces a new approach to describe the cross-association between molecules, allowing for the simulation of weakly bound molecular complexes with different conformations in mixtures. By incorporating this approach into the equation of state, accurate predictions of vapor-liquid equilibrium and liquid-liquid equilibrium can be made. The new method is validated through experiments on alcohol and acid mixtures, with the results compared to experimental data, demonstrating its accuracy and reliability.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Investigating the effect of sintering rate and solvent type on the liquid transport kinetics of α-alumina powder compacts

Mohammed Al-Sharabi, Daniel Markl, Vincenzino Vivacqua, Prince Bawuah, Natalie Maclean, Andrew P. E. York, Axel Zeitler

Summary: This study used terahertz pulsed imaging to investigate the transport process of different solvents into ceramic catalytic materials. The results showed that the heating rate of the samples influenced the water transport rate, while the viscosity of 1-octanol slowed down its transport.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

A new semi-empirical correlation for estimating settling dynamics of suspensions in viscoelastic shear-thinning fluids

Chukwunonso Anyaoku, Sati Bhattacharya, Rajarathinam Parthasarathy

Summary: This study aimed to enhance understanding of settling dynamics in viscoelastic fluids by developing a semi-empirical correlation and a dimensionless ratio, which accurately described the characteristics of settling suspensions.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Pipe rheology of wet aqueous application foams

Antti I. Koponen, Janika Viitala, Atsushi Tanaka, Baranivignesh Prakash, Olli-Ville Laukkanen, Ari Jasberg

Summary: This study focuses on the development of foam application chemicals for the paper and board industry. The research explores the rheology of the polyvinyl alcohol foam used in the process. Measurements were conducted to determine the foam viscosity and slip flow. The results suggest that slip flow contributes significantly to the total flow rate, and the obtained viscosity and slip models provide a solid foundation for industrial processes.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Boosting the visible light photo-thermal catalytic performance of α-Bi2O3 by tuning Fe doping amount in carbonylation of isobutyl amine with CO2

Dalei Sun, Jinghui Cai, Yating Yang, Zhiwu Liang

Summary: In this study, Fe-doped alpha-Bi2O3 catalysts with different Fe/Bi molar ratios were synthesized and utilized in the carbonylation of isobutyl amine with CO2. The results showed that Fe doping significantly enhanced the catalytic abilities of alpha-Bi2O3.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Prediction of nitrogen solubility in ionic liquids by machine learning methods based on COSMO-derived descriptors

Yuan Tian, Xinxin Wang, Yanrong Liu, Wenping Hu

Summary: This paper predicts the solubility of nitrogen gas in ionic liquids (ILs) using two quantitative structure-property relationship (QSPR) models. By combining machine learning methods and ionic fragments contribution method, the accuracy and reliability of the prediction models are improved.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Study on effective phase interfacial area at different injection angles of hydro-jet cyclone

Liwang Wang, Wei Liu, Pan Yang, Yulong Chang, Xiaoxu Duan, Lingyu Xiao, Yaoming Hu, Jiwei Wu, Liang Ma, Hualin Wang

Summary: This study investigates the effective phase interfacial area (ae) of hydro-jet cyclones at different injection angles. The results show that a 45 degrees upward incidence angle yields the most favorable flow field characteristics for efficient mass transfer. The significant enhancement in ae of the hydro-jet cyclones offers the advantage of reducing equipment volume and cost savings.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Experimental determination and thermodynamic modeling of the hydrogen sulfide hydrate solubility in water

Chuanjun Wu, Jiangzhi Chen, Jiyue Sun, I-Ming Chou, Shenghua Mei, Juezhi Lin, Lei Jiang

Summary: In this study, the solubility of H2S hydrate in water was measured using Raman spectroscopy. The results showed that the solubility increases with temperature under certain equilibrium conditions, and the solubility also depends on pressure and temperature under different equilibrium conditions. A thermodynamic model based on the van der Waals-Platteeuw theory was developed to predict the solubility, demonstrating its accuracy.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Chemical recycling of polyethylene terephthalate (PET) to monomers: Mathematical modeling of the transesterification reaction of bis (2-hydroxyethyl) terephthalate to dimethyl terephthalate

Lorenzo Brivio, Serena Meini, Mattia Sponchioni, Davide Moscatelli

Summary: This study investigates the influence of three main parameters and proposes a kinetic model to predict the optimal operating conditions for high yield of dimethyl terephthalate (DMT) in the chemical recycling process of polyethylene terephthalate (PET).

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Hierarchical porous honeycomb NiCo/C catalyst for decarboxylation of fatty acids and upgrading of sludge bio-crude

Hongju Lin, Fanhui Liao, Yanchang Chu, Mingyu Xie, Lun Pan, Yuanyuan Wang, Lijian Leng, Donghai Xu, Le Yang, Gangfeng Ouyang

Summary: A honeycomb NiCo/C-Na catalyst with a micro-meso-macroporous structure has been fabricated and shown to have significantly higher catalytic activity for the decarboxylation of fatty acids. It also proves to be efficient in upgrading sludge HTL bio-crude, resulting in a biofuel with decreased viscosity and increased density.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

High hydrothermal stability Co@NC catalyst for hydrothermal deoxygenation of algae-based bio-oil model compound

Xiaoxian Li, Rui Li, Min Lin, Mingde Yang, Yulong Wu

Summary: A series of coated non-noble metal porous carbon catalysts were synthesized and applied to the aqueous-phase deoxygenation of algal bio-oil. One of the catalysts showed excellent deoxygenation selectivity and catalytic activity at 250 degrees C. The catalyst exhibited good hydrothermal stability and the reaction mechanism was proposed based on product analysis and active site analysis.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Effect of potassium in catalysts obtained by the solution combustion synthesis for co-production of hydrogen and carbon nanofibers by catalytic decomposition of methane

M. V. Chudakova, M. V. Popov, P. A. Korovchenko, E. O. Pentsak, A. R. Latypova, P. B. Kurmashov, A. A. Pimenov, E. A. Tsilimbaeva, I. S. Levin, A. G. Bannov, A. V. Kleymenov

Summary: A series of catalysts with different potassium contents were prepared using solution combustion synthesis and characterized using various techniques. The results showed that the potassium content affected the phase composition and texture of the catalysts. The addition of a small amount of potassium resulted in a change in particle size distribution, leading to higher hydrogen yield. The Ni-1%K2O/Al2O3 catalyst exhibited the highest hydrogen yield at temperatures of 675 and 750 degrees Celsius.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

Modification of e-CPA for estimating phase equilibria and development of predictive models for electrical conductivity in aqueous electrolyte solutions

Aliakbar Roosta, Nima Rezaei

Summary: In this study, we modified the electrolyte cubic plus association equation of state (e-CPA EoS) and integrated it with two electrical conductivity models to estimate the electrical conductivity of 11 monovalent electrolyte solutions in water. The modified e-CPA model demonstrated better performance and the hybridization with electrical conductivity models resulted in two predictive models for estimating the electrical conduction of dilute and concentrated electrolyte solutions. These predictive models showed relative average percentage deviations (AARD) of 11.15% and 13.87% over wide ranges of temperature and electrolyte concentration.

CHEMICAL ENGINEERING SCIENCE (2024)

Article Engineering, Chemical

QSPR models for complexation performance of α-cyclodextrin and β-cyclodextrin complexes by norm indices

Haoren Niu, Jianzheng Wang, Qingzhu Jia, Qiang Wang, Jin Zhao, Fangyou Yan

Summary: A study developed two quantitative structure-property relationship models for the complexation performance of alpha- and beta-cyclodextrins and validated their stability and predictive ability through internal and external validation. The models showed robustness and satisfactory performance, as demonstrated by the experimental results and model validations. These models can effectively predict the binding constants between cyclodextrins and various types of molecules, providing valuable tools for cyclodextrin design.

CHEMICAL ENGINEERING SCIENCE (2024)