4.7 Article

The Application of Gas Dwell Time Control for Rapid Single Wall Carbon Nanotube Forest Synthesis to Acetylene Feedstock

Journal

NANOMATERIALS
Volume 5, Issue 3, Pages 1200-1210

Publisher

MDPI AG
DOI: 10.3390/nano5031200

Keywords

single-walled carbon nanotubes; water-assisted chemical vapor deposition; carbon flux; dwell time; acetylene

Ask authors/readers for more resources

One aspect of carbon nanotube (CNT) synthesis that remains an obstacle to realize industrial mass production is the growth efficiency. Many approaches have been reported to improve the efficiency, either by lengthening the catalyst lifetime or by increasing the growth rate. We investigated the applicability of dwell time and carbon flux control to optimize yield, growth rate, and catalyst lifetime of water-assisted chemical vapor deposition of single-walled carbon nanotube (SWCNT) forests using acetylene as a carbon feedstock. Our results show that although acetylene is a precursor to CNT synthesis and possesses a high reactivity, the SWCNT forest growth efficiency is highly sensitive to dwell time and carbon flux similar to ethylene. Through a systematic study spanning a wide range of dwell time and carbon flux levels, the relationship of the height, growth rate, and catalyst lifetime is found. Further, for the optimum conditions for 10 min growth, SWCNT forests with similar to 2500 mu m height, similar to 350 mu m/min initial growth rates and extended lifetimes could be achieved by increasing the dwell time to similar to 5 s, demonstrating the generality of dwell time control to highly reactive gases.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Chemistry, Physical

A Hydrogen-Free Approach for Activating an Fe Catalyst Using Trace Amounts of Noble Metals and Confinement into Nanoparticles

Shunsuke Sakurai, Maho Yamada, Jinping He, Kenji Hata, Don N. Futaba

Summary: This study reports a novel hydrogen-free approach to fabricate highly active and corrosion-resistive iron-based catalysts using trace levels of noble metal nanoparticles. XPS analysis reveals that the noble metal nanoparticles can reduce iron atoms on the nanoparticle surface and exhibit catalytic activity. The catalyst is successfully used for the efficient synthesis of carbon nanotube arrays in a completely hydrogen-free chemical vapor deposition process.

JOURNAL OF PHYSICAL CHEMISTRY LETTERS (2022)

Article Nanoscience & Nanotechnology

Enhanced activity for reduction of 4-nitrophenol of Ni/single-walled carbon nanotube prepared by super-growth method

Naoki Toyama, Hiroe Kimura, Naoyuki Matsumoto, Shinnosuke Kamei, Don N. Futaba, Norifumi Terui, Shigeki Furukawa

Summary: In this study, we successfully synthesised Ni/single-walled carbon nanotube using the super-growth method. Characterisation and analysis showed that the Ni nanoparticles were effectively immobilised on the surface of the SG-SWCNTs. Furthermore, the Ni/SG-SWCNTs exhibited higher activity than the Ni/graphene in the reduction reaction of 4-nitrophenol.

NANOTECHNOLOGY (2022)

Article Polymer Science

Annealing-induced enhancement of electrical conductivity and electromagnetic interference shielding in injection-molded CNT polymer composites

Thanh Binh Nguyen Thi, Seisuke Ata, Takahiro Morimoto, Yuto Kato, Masahiro Horibe, Takeo Yamada, Toshiya Okazaki, Kenji Hata

Summary: This study successfully improved the electrical conductivity of carbon nanotube-reinforced polycarbonate composites, significantly increasing the conductivity through post-processing annealing. After annealing, the electrical network of single-walled carbon nanotube-based polymer composites transitioned from aligned and unconnected to randomly oriented interconnected network.

POLYMER (2022)

Review Chemistry, Multidisciplinary

Structural Design and Fabrication of Multifunctional Nanocarbon Materials for Extreme Environmental Applications

Sijia Wu, Huajian Li, Don N. Futaba, Guohai Chen, Chen Chen, Kechen Zhou, Qifan Zhang, Miao Li, Zonglin Ye, Ming Xu

Summary: This article reviews the critical aspects of structural design and fabrication of nanocarbon materials for extreme environments, as well as their breakthroughs in the fields of wide-temperature structural-material construction, low-temperature energy storage, underwater sensing, and electronics operated at high temperatures.

ADVANCED MATERIALS (2022)

Article Materials Science, Multidisciplinary

Improving carbon nanotube/copper film composite electrical performances by tailoring oxygen interface through gaseous ozone treatment of carbon nanotube films

Rajyashree M. Sundaram, Atsuko Sekiguchi, Takeo Yamada, Ken Kokubo, Kenji Hata

Summary: This study experimentally investigates the influence of oxygen on the electrical performances of CNT/Cu composites. By systematically varying the oxygen interface characteristics, CNT/Cu films with different oxygen functionalities were obtained. Optimizing the interfacial oxygen type and content can enhance the wetting and electrical conductivity of CNT-Cu, improving the temperature stability.

SYNTHETIC METALS (2022)

Article Engineering, Environmental

Multi-step chemical vapor synthesis reactor based on a microplasma for structure-controlled synthesis of single-walled carbon nanotubes

Guohai Chen, Takashi Tsuji, Maho Yamada, Jinping He, Yoshiki Shimizu, Hajime Sakakita, Kenji Hata, Don N. Futaba, Shunsuke Sakurai

Summary: In this study, a novel design of a chemical vapor synthesis reactor using microplasma was proposed to achieve high precision synthesis of nanomaterials with potential for high productivity. By precisely controlling the start and stop steps, controlled size catalyst nanoparticles and single-walled carbon nanotubes were successfully generated.

CHEMICAL ENGINEERING JOURNAL (2022)

Article Chemistry, Multidisciplinary

A Novel Approach to Open Dead Space and Modify Interfacial Features of Carbon Nanotube Assemblies by a Microwave Shock

Dewu Lin, Ying Zhou, Kazufumi Kobashi, Guohai Chen, Don N. Futaba, Kenji Hata

Summary: A microwave shock approach is reported to open the dead space within carbon nanotube bundles, resulting in an increased interstitial surface area and lithiophilic functionalization without degradation of other properties. The treated CNT films demonstrate improved cycling stability and suppression of dendritic lithium growth, showing potential for further applications.

ADVANCED FUNCTIONAL MATERIALS (2023)

Editorial Material Engineering, Electrical & Electronic

Hexagonal boron nitride heterostructures go large

Don N. Futaba

Summary: This paper investigates the synthesis of multilayer hexagonal boron nitride and its use in enhancing mobility in graphene heterostructures, demonstrating the material's potential as an insulator in commercial two-dimensional electronics.

NATURE ELECTRONICS (2023)

Article Chemistry, Multidisciplinary

A Microwave-Assisted, Solvent-Free Approach for the Versatile Functionalization of Carbon Nanotubes

Dewu Lin, Don N. Futaba, Kazufumi Kobashi, Minfang Zhang, Shun Muroga, Guohai Chen, Takashi Tsuji, Kenji Hata

Summary: A microwave-assisted, solvent-free approach is used to directly functionalize carbon nanotubes (CNTs), allowing for the design and fabrication of multifunctional nanocarbon-based materials.

ACS NANO (2023)

Article Materials Science, Ceramics

Improvement of the thermal stability of silicone-based aerogels without deteriorating their flexibility via the incorporation of well-dispersed carbon nanotubes

Taiyo Shimizu, Takeo Yamada, Naoyuki Matsumoto, Ken Kokubo, Kenji Hata

Summary: This study successfully improved the thermal stability of silicone-based aerogels by incorporating carbon nanotubes (CNTs) without sacrificing their mechanical flexibility. The CNT/polymethylsilsesquixoane (PMSQ, CH3SiO3/2) composite aerogels demonstrated improved high-temperature stability and comparable or even better deformation behavior under uniaxial compression. The use of centrifugation process preserved the native properties of PMSQ and even enhanced compressive modulus and resilience against compression.

JOURNAL OF SOL-GEL SCIENCE AND TECHNOLOGY (2023)

Article Chemistry, Multidisciplinary

Visualization of deformation-induced changes in carbon nanotube networks in rubber composites using lock-in thermography

Naoyuki Matsumoto, Hideaki Nakajima, Takahiro Morimoto, Takeo Yamada, Toshiya Okazaki, Ken Kokubo

Summary: In this study, the lock-in thermography technique (LIT) was used to visualize the single-walled carbon nanotube (CNT) networks in CNT/fluoro-rubber (FKM) composites during tensile deformation. The analysis revealed four types of CNT network modes: disconnection, recovery after disconnection, undestroyable, and no network. The quantitative analysis of the heat intensity showed that the change in resistance during strain-loading and unloading affected the disconnection and reconstruction of the conductive network. The study demonstrated the potential of LIT as a valuable tool for composite characterization and material design.

RSC ADVANCES (2023)

Article Chemistry, Multidisciplinary

Addressing the Trade-Off between Crystallinity and Yield in Single-Walled Carbon Nanotube Forest Synthesis Using Machine Learning

Dewu Lin, Shun Muroga, Hiroe Kimura, Hirokuni Jintoku, Takashi Tsuji, Kenji Hata, Guohai Chen, Don N. Futaba

Summary: Synthetic trade-offs exist in the synthesis of single-walled carbon nanotube forests, but a machine-learning regression model has been successfully used to overcome these trade-offs and improve both growth efficiency and crystallinity. The study also highlights the surprising importance of the nature of the carbon feedstock in overcoming the trade-off between crystallinity and growth efficiency. This research represents a significant advance in overcoming synthetic trade-off barriers for complex multivariable systems.

ACS NANO (2023)

No Data Available