4.7 Article

On the bonding strength in thermally sprayed Fe-based amorphous coatings

Journal

SURFACE & COATINGS TECHNOLOGY
Volume 218, Issue -, Pages 17-22

Publisher

ELSEVIER SCIENCE SA
DOI: 10.1016/j.surfcoat.2012.12.018

Keywords

Thermal spraying; HVOF; Fe-based amorphous coating; Bonding strength

Funding

  1. National Nature Science Foundation of China [51271081, 51071072]
  2. Key fundamental Research Project from Shenzhen Research Council [JC201105170745A]

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Bonding strength is one of the most important properties in thermally sprayed coatings as it plays crucial roles in the performance and lifetime of the coatings. This study aims to explore different factors that affect the bonding strength of the Fe48Mo14Cr15Y2O15B6 amorphous coating prepared by high velocity oxygen fuel (HVOF) thermal spraying. The results demonstrate that the substrate roughness and the coating thickness have significant influence on the bonding strength of the amorphous coating, e.g. the bonding strength increases when the substrate roughness is above a certain threshold, and decreases with the increasing coating thickness. In addition, the bond strength can be effectively enhanced via the addition of an intermediate NiCrAl layer between the substrate and the amorphous coating due to the occurrence of metallurgical reaction and the improved interfacial structure. Finally, the fracture mechanism of the coatings was also discussed. (C) 2012 Elsevier B.V. All rights reserved.

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