4.7 Article

Comparative study by PEPT and DEM for flow and mixing in a ploughshare mixer

Journal

POWDER TECHNOLOGY
Volume 228, Issue -, Pages 171-186

Publisher

ELSEVIER
DOI: 10.1016/j.powtec.2012.05.013

Keywords

Granular flow; Particle; Mixing; Ploughshare; DEM; PEPT

Ask authors/readers for more resources

Investigation of the granular flow induced by a single plough mixer was performed using positron emission particle tracking (PEPT) and Discrete Element Modelling (DEM). Both approaches showed the development of two loops of circulation, one on either side of the plough. Particles are pushed forward through the bed by the plough and then picked up and thrown through the space above the bed, before falling to the surface and then slowly flowing back into the trench left behind the plough blade. The flow patterns obtained experimentally were compared to those obtained using DEM for a speed of 2.25 Hz and showed reasonable qualitative agreement. However, the angle of repose of the trench down which the avalanching back flow occurs was found to be too shallow in the DEM predictions. This is due to the rice grains being represented as spheres in the model - a demonstration of the modelling penalty in over-idealising particles and ignoring their shape. In contrast, the PEPT process used was unable to resolve the dilute cloud of ballistic material thrown by the plough and was also unable to identify dead regions of the bed. Uneven sampling of the phase space in PEPT can be a consequence of density and size differences between the tracer particle used and the bulk material. Mixing rates for different blade speeds were characterised for both PEPT and DEM. Good quantitative correlation was found and a consistent picture of increasing mixing efficiency with increasing plough speed was observed. Finally, observations on the averaging of PEPT and DEM data and on the comparison results from these two methods are made. Crown Copyright (C) 2012 Published by Elsevier B.V. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Computer Science, Interdisciplinary Applications

Studying the effects of asymmetry on freestyle swimming using smoothed particle hydrodynamics

Raymond C. Z. Cohen, Paul W. Cleary, Bruce R. Mason, David L. Pease

COMPUTER METHODS IN BIOMECHANICS AND BIOMEDICAL ENGINEERING (2020)

Article Mechanics

Dispersion of finite-size particles probing inhomogeneous and anisotropic turbulence

Catherine A. Meriaux, Miguel A. C. Teixeira, Joe J. Monaghan, Raymond Cohen, Paul Cleary

EUROPEAN JOURNAL OF MECHANICS B-FLUIDS (2020)

Article Mechanics

Application of SPH to Single and Multiphase Geophysical, Biophysical and Industrial Fluid Flows

Paul W. Cleary, Simon M. Harrison, Matt D. Sinnott, Gerald G. Pereira, Mahesh Prakash, Raymond C. Z. Cohen, Murray Rudman, Nick Stokes

Summary: The SPH method demonstrates strong predictive capabilities in a variety of challenging fluid flow applications, including free surface hydrodynamics, fluid-structure interactions, and multiphase flows. It exhibits advantages in handling free surfaces, strong advection, high deformation levels, and intrinsic history tracking, making it well suited for these applications.

INTERNATIONAL JOURNAL OF COMPUTATIONAL FLUID DYNAMICS (2021)

Article Engineering, Chemical

Prediction of slurry grinding due to media and coarse rock interactions in a 3D pilot SAG mill using a coupled DEM plus SPH model

Paul W. Cleary, Rob D. Morrison, Matt D. Sinnott

MINERALS ENGINEERING (2020)

Article Engineering, Chemical

Geometric analysis of cone crusher liner shape: Geometric measures, methods for their calculation and linkage to crusher behaviour

Paul W. Cleary, Rob D. Morrison

Summary: This paper presents a set of related methods for computational geometry analysis of a cone crusher, which provides geometric information to understand cone crusher flows and breakage with key geometric parameters. The algorithms can calculate geometric measures and demonstrate how systematic variation affects geometric measures. OSS and CSS vary almost linearly with cone height and eccentric angle, while choke area and CSS are independently controllable. Linear and area-based estimates can be used to bound likely breakage performance.

MINERALS ENGINEERING (2021)

Article Engineering, Chemical

Axial pressure distribution, flow behaviour and breakage within a HPGR investigation using DEM

Paul W. Cleary, Matt D. Sinnott

Summary: The pressure distribution between the rolls in a HPGR is expected to vary significantly in the axial direction, potentially reducing equipment performance efficiency. However, experimental measurement of this axial pressure distribution and its consequences for breakage efficiency is challenging. Using DEM to predict the flow and breakage of particles within HPGR is a feasible solution.

MINERALS ENGINEERING (2021)

Article Engineering, Chemical

The influence of faceted particle shapes on material dynamics in screw conveying

Nicolin Govender, Paul W. Cleary, Daniel N. Wilke, Johannes Khinast

Summary: This paper investigates the effect of particle shape on material behavior in screw conveyors, revealing that particle shape plays a crucial role in screw conveyors, especially at higher rotation speeds. Spheres and polyhedra exhibit similar bulk discharge rates at lower rotation speeds, but particle shape influences the packing structure and collision dynamics between particles.

CHEMICAL ENGINEERING SCIENCE (2021)

Article Biotechnology & Applied Microbiology

A particle-based modelling approach to food processing operations

M. D. Sinnott, S. M. Harrison, P. W. Cleary

Summary: This article introduces a particle-based modeling approach to simulate various challenges in food processing operations, such as liquid and solid mixing, fragmentation of solids and liquids, and multiphase behavior. The approach combines Smoothed Particle Hydrodynamics (SPH) representations of continua and Discrete Element Model (DEM) representations of discrete components. Six example applications in food manufacturing are demonstrated to show the effectiveness of the approach in addressing complex simulations, and the benefits of this particle-based modeling approach are discussed.

FOOD AND BIOPRODUCTS PROCESSING (2021)

Article Engineering, Multidisciplinary

Collisional SPH: A method to model frictional collisions with SPH

Dhairya R. Vyas, Sharen J. Cummins, Murray Rudman, Paul W. Cleary, Gary W. Delaney, Devang Khakhar

Summary: The study explores the use of frictional boundary conditions in modeling elastic collisions with Smooth Particle Hydrodynamics (SPH), and introduces a new Collisional SPH method for accurate prediction of rebound kinematics and surface deformation. This method opens up new avenues for modeling collisional deformations and dynamics in granular systems using SPH.

APPLIED MATHEMATICAL MODELLING (2021)

Article Materials Science, Multidisciplinary

A Coupled DEM/SPH Computational Model to Simulate Microstructure Evolution in Ti-6Al-4V Laser Powder Bed Fusion Processes

Sharen Cummins, Paul W. Cleary, Gary Delaney, Arden Phua, Matthew Sinnott, Dayalan Gunasegaram, Chris Davies

Summary: The new computational model combines DEM and SPH methods to simulate powder flow, melt pool dynamics, and microstructure evolution in powder bed fusion processes, providing a realistic tool for investigating the effects of process parameters on Ti-6Al-4V powder bed microstructure.

METALS (2021)

Article Engineering, Geological

Combining Statistical Design with Deterministic Modelling to Assess the Effect of Site-Specific Factors on the Extent of Landslides

Vincent Lemiale, Carolyn Huston, Stuart Mead, David L. J. Alexander, Paul W. Cleary, Deepak Adhikary, Gary W. Delaney

Summary: This paper proposes a methodology for numerically assessing the impact of potential landslides, reducing the number of simulations required through statistical design of experiments. The most important factors influencing landslide extent were determined through a case study, with particle-particle friction coefficient and volume of failing material identified as key factors. A systematic analysis of varying the particle-particle friction coefficient was conducted to better understand the dynamics of collapses.

ROCK MECHANICS AND ROCK ENGINEERING (2022)

Article Biotechnology & Applied Microbiology

A Coupled Biomechanical-Smoothed Particle Hydrodynamics Model for Horse Racing Tracks

Simon M. Harrison, R. Chris Whitton, Susan M. Stover, Jennifer E. Symons, Paul W. Cleary

Summary: This study developed a 3D computational model to simulate the interaction between the equine hoof and racetrack surfaces. The model was validated and calibrated, and a sensitivity analysis revealed the significant effects of track surface parameters on mechanical response. The model accurately simulated hoof-ground interaction and provided insights into the relationship between track surface properties and limb loading in horses.

FRONTIERS IN BIOENGINEERING AND BIOTECHNOLOGY (2022)

Article Engineering, Mechanical

Elastoplastic frictional collisions with Collisional-SPH

Dhairya R. Vyas, Sharen J. Cummins, Gary W. Delaney, Murray Rudman, Paul W. Cleary, Devang Khakhar

Summary: This paper presents an extended CollisionalSPH method for modeling elastoplastic collisions. The method is validated and the influence of deformation on history-dependent collision forces is analyzed, showing that deformation, especially with increasing magnitude, affects the contact-zone mechanics.

TRIBOLOGY INTERNATIONAL (2022)

Article Computer Science, Interdisciplinary Applications

Dive Mechanic: Bringing 3D virtual experimentation using biomechanical modelling to elite level diving with the Workspace workflow engine

Raymond C. Z. Cohen, Simon M. Harrison, Paul W. Cleary

MATHEMATICS AND COMPUTERS IN SIMULATION (2020)

Article Computer Science, Interdisciplinary Applications

Workspace: A workflow platform for supporting development and deployment of modelling and simulation

Paul W. Cleary, David Thomas, Lachlan Hetherton, Matt Bolger, James E. Hilton, Damien Watkins

MATHEMATICS AND COMPUTERS IN SIMULATION (2020)

Article Engineering, Chemical

Modelling of annular flow and sand erosion in bends using a thin liquid film method

Ri Zhang, Shasha Zhang, Mengyan Ding

Summary: A thin liquid film method is proposed to evaluate sand erosion in annular flow. This method considers the direct interaction between the liquid film and gas core, as well as the entrainment and deposition of droplets. The erosion rate is calculated by considering the effects of liquid entrainment and particle velocity decay. The method is fully verified by comparing with experimental data.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Study on the mechanical properties of sandstone-shale composite continental shale gas based on the discrete element method

Yu Suo, Xianheng Su, Wenyuan He, Xiaofei Fu, Zhejun Pan

Summary: This research investigates the mechanical properties of sandstone-shale composite through orthogonal experimental method and discrete element simulation. The results show that different lithologies and thickness ratios can affect the strength and fracture mode of the composite rock samples.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Fluidized bed finishing of additively manufactured objects: The influence of operating parameters

Maurizio Troiano, Andrea El Hassanin, Roberto Solimene, Alessia Teresa Silvestri, Fabrizio Scala, Antonino Squillace, Piero Salatino

Summary: This study investigates the potential of Fluidized Bed Finishing (FBF) for square flat AlSi10Mg specimens manufactured via Laser-Powder Bed Fusion (L-PBF) additive manufacturing technology. The results show that good finishing can be achieved using rotation-assisted tests, with a maximum reduction of surface roughness by 67%. Steel particles are found to be the most effective bed material.

POWDER TECHNOLOGY (2024)

Review Engineering, Chemical

New insights on the role of seawater in sulfide ore flotation - A review

Ningbo Song, Wanzhong Yin, Jin Yao

Summary: Seawater's dissolved salts and minerals have various effects on the flotation process, including influencing the characteristics and behavior of flotation factors, as well as affecting the surface of sulfide minerals. In most cases, seawater has adverse effects on the flotation of sulfide minerals, but these effects can be mitigated by adjusting the reagents.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Bubble self-organization in pulsed annular gas-solid fluidized beds

Kaiqiao Wu, Shuxian Jiang, Victor Francia, Marc-Olivier Coppens

Summary: In rectangular and cylindrical annular fluidized beds, pulsating gas flow can create regular bubble patterns, overcoming challenges seen in conventional units. This study provides new opportunities for modularization of fluidized bed operations.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Vibro-fluidization of cohesive particles

Shuo Li, Huili Zhang, Jan Baeyens, Miao Yang, Zehao Li, Yimin Deng

Summary: The paper assesses the behavior of cohesive Geldart C-type particles when fluidized by air with the aid of vibration. It determines that mechanical vibration is a simple and effective method to improve the fluidity of cohesive particles during fluidization.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Hydrothermal, entropy generation and exergy performances analysis in a mini-channel with combination of longitudinal and transverse vortex generators using Al2O3 nanofluids

Zhenfei Feng, Qingyuan Zhang, Shanpan Liang, Zhenzhou Li, Fangwen Guo, Jinxin Zhang, Ding Yuan

Summary: A new micro/mini-channel heat sink (MCHS) with a combined structure of longitudinal and transverse vortex generators is designed, using Al2O3 nanofluid as the working medium. The study explores the effects of transverse vortex generator shape and longitudinal vortex generator angle on the hydraulic and thermal characteristics, comprehensive performance, entropy generation, and exergy efficiency. The results show that the triangular transverse vortex generator improves the comprehensive performance and exergy efficiency. Combined with the longitudinal vortex generator, the MCHS achieves the best comprehensive performance, entropy generation, and exergy efficiency when the Reynolds number is 742.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Predicting 3D particles shapes based on 2D images by using convolutional neural network

Kostas Giannis, Christoph Thon, Guoqing Yang, Arno Kwade, Carsten Schilde

Summary: This study presents a 3D convolutional neural network (3D-CNN) methodology for generating realistic 3D models of particles. The method trains on 2D projections of particle images to predict their 3D shapes, and evaluates the accuracy of the predictions using Fourier shape descriptors (FSDs). This methodology has wide applications in particle shape analysis.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Experimental study on oxidation and shell-breaking characteristics of individual aluminum particles at high temperature

Zheng-qing Zhou, Lu-jia Chai, Yu-long Zhang, Ya-bin Wang, Ze-chen Du, Tian-yi Wang, Yu-zhe Liu

Summary: The dynamic oxidation and shell-breaking processes of aluminum nanoparticles (ANPs) during heating were studied using in situ transmission electron microscopy. The results revealed that the changes in shell thickness can be divided into three stages, and the active aluminum content of ANP decreased before shell-breaking.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

An improved breakage model with a fast-cutting method for simulating the breakage of polyhedral particles

Fulei Chen, Huaqing Ma, Zihan Liu, Lianyong Zhou, Yongzhi Zhao

Summary: A particle breakage model based on the particle replacement scheme, using the polyhedral model to describe particles, is proposed in this work to accurately describe the breakage of a large number of particles. Additionally, a fast-cutting algorithm is proposed to reproduce the size distribution of progeny particles determined by the breakage model. The validation and simulation results show satisfactory accuracy, efficiency, and stability of the algorithm.

POWDER TECHNOLOGY (2024)

Review Engineering, Chemical

Non-invasive and non-intrusive diagnostic techniques for gas-solid fluidized beds - A review

Matteo Errigo, Christopher Windows-Yule, Massimiliano Materazzi, Dominik Werner, Paola Lettieri

Summary: Gas-solid fluidized-bed systems have advantages in terms of chemical reaction efficiency and temperature control, making them widely used in industrial applications. However, the design, scale-up, and optimization of these complex units are limited by the lack of deep physical understanding. Non-invasive and non-intrusive diagnostic techniques provide a way for researchers to study these systems without affecting the flow field or directly contacting the medium under study.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Experimental investigation on the ferrofluid flow in a horizontal mini channel under the constant magnetic field using PIV

Saeed Fateh, Mohammad Behshad Shafii, Mohammad Najafi, Cyrus Aghanajafi

Summary: Applying a magnetic field to ferrofluids alters their flow characteristics and enhances heat transfer. Through visualization and quantitative investigation, it is found that the magnetic field influences the flow patterns and velocity profiles, improving fluid mixing and vorticity magnitude.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Influence of microscopic parameters on the macroscopic mechanical response of sand

Lei Gao, Bingbing Wei, Xiaochuan Hu, Zaifeng Yao, Yiwen Fang, Xuejian Gao

Summary: In this study, a numerical model of sand triaxial test was established using discrete element software PFC3D, and an indoor triaxial test was conducted to calibrate the numerical model. The influence of microscopic parameters on the macroscopic mechanical response of sand was analyzed. The results showed that the friction coefficient had the greatest impact on the peak strength and residual strength of the sand's stress-strain curve, and it was positively correlated. The normal tangential stiffness ratio was negatively correlated, while the porosity and boundary flexibility stiffness had minimal influence on it.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Fabrication and evaluation of novel amphiphilic star block copolymers for increasing free water content in lignite to make coal water slurries

Xuan Liu, Jie Gong, Kai Jiang, Xiaojuan Lai, Yu Tian, Kang Zhang

Summary: This study aimed to improve the performance of lignite coal water slurries (CWSs) by synthesizing a series of three-arm amphiphilic block copolymers. By controlling the relative molecular weight, hydrophilic/hydrophobic ratio, and ionic group content, the apparent viscosity of CWSs was significantly reduced and the static stability was improved. Thermogravimetric testing and XPS analysis were conducted to reveal the mechanism behind the improved performance.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Bubbles and bed expansion in low pressure fluidization

Lanka Dinushke Weerasiri, Daniel Fabijanic, Subrat Das

Summary: Fluidization at low pressure offers significant benefits for the fine chemical industry. This study investigates the behavior of bubbles and bed expansion under low pressure conditions. It is found that lower pressure leads to larger bubbles, increased bubble quantity, and higher aspect ratio. The predictability is affected by the inhomogeneous fluidization, but low pressure fluidization can generate similar bubble sizes with lower fluidizing mass compared to atmospheric pressure.

POWDER TECHNOLOGY (2024)