4.7 Article

Structure and strength of aluminum with sub-micrometer/micrometer grain size prepared by spark plasma sintering

Journal

MATERIALS & DESIGN
Volume 49, Issue -, Pages 360-367

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.matdes.2013.01.018

Keywords

Spark plasma sintering; Aluminum; Ultra-fine grain size; Mechanical properties

Funding

  1. Danish National Research Foundation [DNRF65-5]
  2. National Natural Science Foundation of China [51261130091, 50971074]

Ask authors/readers for more resources

A spark plasma sintering (SPS) technique has been applied to prepare fully dense Al samples from Al powder. By applying a sintering temperature of 600 degrees C and a loading pressure of 50 MPa, fully recrystallized samples of nearly 100% density with average grain sizes of 5.2 mu m, 1.3 mu m and 0.8 mu m have been successfully prepared using a sintering time of less than 30 min and without the need for a nitrogen atmosphere. A similarity between the grain size and powder particle size is found, which suggests a potential application of the SPS technique to prepare samples with a variety of grain sizes by tailoring the initial powder particle size. The SPS samples show higher strength than Al samples with an identical grain size prepared using thermo-mechanical processing, and a better strength-ductility combination, with the 1.3 mu m grain size sample showing a yield strength (sigma(0.2%)) of 140 MPa and a uniform elongation of more than 10%. This higher strength is related to the presence of oxide particles in the grain boundaries of the samples. It is concluded that SPS is an excellent technique for the production of very fine grained Al materials with high strength, by combining both grain boundary and oxide dispersion strengthening. (C) 2013 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Materials Science, Multidisciplinary

Microstructure and strengthening mechanisms of tantalum prepared using laser melting deposition

Baosheng Guan, Minggang Xu, Xiaoshan Yang, Yuzhao Zhou, Chun Li, Yaqi Ji, Xue Liu, Jinfeng Li, Dou Wang, Jingang Tang, Guomin Le

Summary: In this study, a laser melting deposition (LMD) additive manufacturing process was used to fabricate tantalum with excellent properties, mainly attributed to the solid solution strengthening of nitrogen and oxygen interstitials. The tantalum samples showed high hardness and ductility, with ultimate tensile strength above 400 MPa and elongations of about 14-16%, suitable for various industrial applications.

INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS (2022)

Article Nanoscience & Nanotechnology

Two optimized post-heat treatments to achieve high-performance 90W-7Ni-3Fe alloys fabricated by laser-directed energy deposition

Chao Wei, Zhuang Zhao, Han Ye, Yang Yang, Jingang Tang, Xianfeng Shen, Guomin Le

Summary: High-performance tungsten alloys fabricated through laser-directed energy deposition (LDED) with optimized post-heat treatments exhibit superior tensile strength and ductility. The mechanical properties of these alloys are comparable to or even better than those produced by powder metallurgy methods. Short-time heat treatments can further improve the mechanical properties of the alloys.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2022)

Article Nanoscience & Nanotechnology

Simultaneously enhanced strength-ductility of AlCoCrFeNi2.1 eutectic high-entropy alloy via additive manufacturing

Liufei Huang, Yaoning Sun, Na Chen, Hengwei Luan, Guomin Le, Xue Liu, Yaqi Ji, Yiping Lu, Peter K. Liaw, Xiaoshan Yang, Yuzhao Zhou, Jinfeng Li

Summary: In this study, AlCoCrFeNi2.1 eutectic high-entropy alloy was prepared using laser metal deposition (LMD) technique. The LMD-fabricated alloy showed significantly enhanced tensile strength and increased ductility compared to conventionally cast samples. The improved mechanical properties were attributed to the refinement of the uniformly distributed eutectic structure.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2022)

Article Nanoscience & Nanotechnology

Synergetic strengthening from dynamic slip band-grain boundary interaction in a low-density FeMnAlC steel

Hui Wang, Zhaoxi Cao, Ziyuan Gao, Cunyu Wang, Jianxiong Liang, Andy Godfrey, Ling Zhang, Guilin Wu, Wenquan Cao

Summary: The deformation response of a (Nb, V) micro-alloyed FeMnAlC low density steel has been investigated as a function of grain size. Tensile testing and electron microscopy were used to characterize the mechanical properties and microstructure. The results show that the yield stress is strongly dependent on the initial grain size, while the friction stress and Hall-Petch slope vary with the level of applied tensile strain. Based on these findings, a model is proposed to simulate the stress-strain curves during tensile deformation of the low-density steel.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2023)

Article Multidisciplinary Sciences

Grain refinement in titanium prevents low temperature oxygen embrittlement

Yan Chong, Reza Gholizadeh, Tomohito Tsuru, Ruopeng Zhang, Koji Inoue, Wenqiang Gao, Andy Godfrey, Masatoshi Mitsuhara, J. W. Morris, Andrew M. Minor, Nobuhiro Tsuji

Summary: Interstitial oxygen embrittles titanium, particularly at cryogenic temperatures, which necessitates a stringent control of oxygen content in fabricating titanium and its alloys. A structural strategy, via grain refinement, has been proposed to alleviate this problem. The unique synergy of strength and ductility in the ultrafine-grained (UFG) Ti-0.3wt.%O is achieved through diluted grain boundary segregation of oxygen and enhanced dislocation activities, resulting in improved grain boundary cohesive energy and excellent strain hardening ability. This strategy not only promotes the potential applications of high strength Ti-O alloys at low temperatures but can also be applied to other alloy systems.

NATURE COMMUNICATIONS (2023)

Article Multidisciplinary Sciences

Ceramic-reinforced HEA matrix composites exhibiting an excellent combination of mechanical properties

M. Adil Mehmood, Khurram Shehzad, M. Mujahid, Talha Bin Yaqub, Andy Godfrey, Filipe Fernandes, F. Z. Muhammad, Khurram Yaqoob

Summary: This study focuses on improving the strength-ductility balance of the well-studied CoCrFeNi high entropy alloy (HEA) by adding varying amounts of SiC. The microstructural changes and mechanical properties of the resulting composites are investigated.

SCIENTIFIC REPORTS (2022)

Article Chemistry, Physical

Development and characterization of boride-reinforced CoCrFeNi composites

M. Adil Mehmood, Mohammad Mujahid, Andy Godfrey, Muhammad Farooq Zafar, Khurram Yaqoob

Summary: This study aims to develop materials with better combinations of strength and ductility by adding TiB2 to the CoCrFeNi high entropy alloy (HEA). The interaction between titanium diboride (TiB2) and chromium in the HEA matrix during melting resulted in the in-situ formation of chromium borides with plate morphology. The mechanical characterization of the developed composites showed a wide range of mechanical properties, with excellent combinations of strength and ductility achieved by adding 6 wt% TiB2.

JOURNAL OF ALLOYS AND COMPOUNDS (2023)

Article Materials Science, Multidisciplinary

Effect of Heat Treatment on Microstructural Evolution in Additively Manufactured 316L Stainless Steel

Wei-Yi Wang, Andrew Godfrey, Wei Liu

Summary: 316L stainless steel samples were prepared by selective laser melting and annealed to investigate the microstructural evolution and the effect of annealing on mechanical properties. The results showed that the as-printed materials had a stable dislocation cell substructure, and coarsened oxide particles acted as obstacles for dislocation and grain boundary movement, thus affecting the recovery and recrystallization process. The evolution of mechanical properties during annealing was closely related to the observed microstructural changes, indicating the possibility of optimizing the strength and ductility of SLM-prepared metal samples through appropriate heat treatments.

METALS (2023)

Article Materials Science, Multidisciplinary

Oxygen interstitials make metastable /3 titanium alloys strong and ductile

Yan Chong, Reza Gholizadeh, Baoqi Guo, Tomohito Tsuru, Guohua Zhao, Shuhei Yoshida, Masatoshi Mitsuhara, Andrew Godfrey, Nobuhiro Tsuji

Summary: It has been found that grain refinement in the Ti-12Mo alloy leads to a decrease in ultimate tensile strength due to the softening effect of strain-induced α martensite phase. However, the addition of oxygen along with grain refinement in the Ti-12Mo-0.3O alloy results in a significant enhancement in both strength and ductility. This study provides valuable insights for the design of strong and tough metastable /3 titanium alloys.

ACTA MATERIALIA (2023)

Article Engineering, Mechanical

Microstructural-based analysis of the unexpected differences in rolling contact fatigue behavior between SAE52100 and SAE4320

Xueliang An, Zhiyue Shi, A. Godfrey, Jinku Yu, Feng Yu, Hui Wang, Haifeng Xu, Cunyu Wang, Wenquan Cao

Summary: The rolling contact fatigue (RCF) of high carbon through-hardening bearing steel (SAE52100) and low carbon case-hardening bearing steel (SAE4320) was studied. The RCF-life for SAE4320 was approximately 7.0 x 10^7 cycles, about 7 times higher than the RCF-life for SAE52100, which was around 1.0 x 10^7 cycles. Despite having larger inclusion size, SAE4320 showed better performance in terms of carbide size, prior austenite grain size, and retained austenite (RA) volume fraction compared to SAE52100. This suggests that a combination of smaller inclusion size and improved microstructure contributed to the enhanced RCF-life of SAE4320.

INTERNATIONAL JOURNAL OF FATIGUE (2023)

Article Nanoscience & Nanotechnology

Effect of alloying content on microstructure and mechanical properties of Fe-Mn-Al-C low-density steels

Hui Wang, Cunyu Wang, Jianxiong Liang, Andy Godfrey, Yuhui Wang, Yuqing Weng, Wenquan Cao

Summary: This study investigated the effects of alloying content on the microstructure, density, and mechanical properties of low-density steels. The results showed that alloy content significantly influenced the microstructure and density of the steels, as well as the yield strength, work hardening rate, and impact toughness.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2023)

Article Materials Science, Multidisciplinary

Local residual stresses and microstructure within recrystallizing grains in iron

Yubin Zhang, Tianbo Yu, Ruqing Xu, Jesper Thorborg, Wenjun Liu, Jon Tischler, Andy Godfrey, Dorte Juul Jensen

Summary: The intragranular strains and microstructure within recrystallizing grains in single phase pure iron have been studied using synchrotron micro-diffraction. Residual elastic strains of up to 1-2 x 10(-3) were observed in the recrystallizing grains, contradicting common knowledge. The local strain variations within individual grains can be similar in magnitude to those between different grains. The effects of processing and microstructural parameters on the development of local residual elastic strains and microstructure have been quantified.

MATERIALS CHARACTERIZATION (2022)

Proceedings Paper Metallurgy & Metallurgical Engineering

Local deformation mechanisms in metal systems with a tailored grain size distribution

A. Godfrey, W. Q. Gao, G. M. Le, C. L. Zhang, K. N. Zhu

Summary: This study explores the influence of grain size heterogeneity on plastic deformation in aluminum prepared by spark plasma sintering. It is found that well-mixed samples follow the rule-of-mixtures in yield strength, while macroscopically layered arrangements of coarse and fine grains result in deformation mainly occurring in the fine grain regions.

42ND RISO INTERNATIONAL SYMPOSIUM ON MATERIALS SCIENCE: MICROSTRUCTURAL VARIABILITY: PROCESSING, ANALYSIS, MECHANISMS AND PROPERTIES (2022)

Proceedings Paper Metallurgy & Metallurgical Engineering

Synthesis, characterization, and dealloying of Al-Cu alloys prepared using spark plasma sintering

S. Sun, C. F. Zhang, W. Q. Gao, A. Godfrey

Summary: By adjusting the composition ratio and powder sizes, the phase composition and distribution in Al-Cu alloys can be controlled. Smaller powders tend to form near-equilibrium phase structures, while larger powders result in metastable microstructures.

42ND RISO INTERNATIONAL SYMPOSIUM ON MATERIALS SCIENCE: MICROSTRUCTURAL VARIABILITY: PROCESSING, ANALYSIS, MECHANISMS AND PROPERTIES (2022)

Proceedings Paper Metallurgy & Metallurgical Engineering

In-situ study of microstructural evolution and strain distribution during single axis tension of 316L stainless steel prepared by selective laser melting

W. Y. Wang, W. Q. Gao, S. Sun, A. Godfrey

Summary: This study investigates the strain distribution and microstructure evolution of 316L stainless steel samples prepared by selective laser melting (SLM) using digital image correlation (DIC) and electron backscatter diffraction (EBSD). The results show that plastic strain is non-uniformly distributed at various length scales, with no obvious correlation to grain size, grain morphology, or cellular structure orientation formed during SLM.

42ND RISO INTERNATIONAL SYMPOSIUM ON MATERIALS SCIENCE: MICROSTRUCTURAL VARIABILITY: PROCESSING, ANALYSIS, MECHANISMS AND PROPERTIES (2022)

No Data Available