Behaviour of Rice-Byproducts and Optimizing the Conditions for Production of High Performance Natural Fiber Polymer Composites

This present study deals with evaluating some available rice by-products, such as rice straw and rice husks, as a fiber component in manufacturing of high performance natural fiber polymer composites (NFPC). The utilization of these undesirable wastes will contribute to the reduction of the environmental impact of waste disposal by burning. Two matrices (thermoset and thermoplastic) were used. Optimization of manufacture conditions of polyester-based thermosetting polymer composites was carried out through examine the effects of fibers to polymer ratio, amounts of catalyzed and initiator, fraction size of fibers and substituting one fibers by another, as well as time, temperature and pressure of pressing. The possibility of styrene containing polyester solution on improving the fiber interface via in situ grafting and enhancing the strength and water resistance of the produced NFPC was also evaluated, in comparison with that produced from using thermoplastic matrix (polypropylene) in presence of coupling agent. The production of this valuable product (NFPC) by this simple procedure, which not needs special devices (twin extrusion with heater), and chemicals to improve the compatibility between fibers and polymer matrix, will ensure reasonable profits and direct impacts on the Egyptian economy in general and rice growers in particular.