4.7 Article

Reuse-oriented redesign method of used products based on axiomatic design theory and QFD

Journal

JOURNAL OF CLEANER PRODUCTION
Volume 39, Issue -, Pages 79-86

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.jclepro.2012.08.032

Keywords

Remanufacturing; Redesign; Axiomatic design; Used products

Funding

  1. National Science Foundation of China (NSFC) [51105395]
  2. Key Technologies R&D Program of China [2011BAF11B09]

Ask authors/readers for more resources

Remanufacturing is not just the process of performance recovery or function addition, while remanufactured product should be designed as the process of new product design. Redesign, as the basis and foundation of remanufacturing, is an innovative design process in which the functions and structures of remanufactured products are designed. Based on the analysis of the differences between the reuse-oriented redesign and the traditional new product design or the redesign based on reverse engineering, a novel reuse-oriented redesign method of used products based on axiomatic design theory and QFD (Quality function deployment) is presented to standardize and optimize the redesign process. More added-value locked into the used products during manufacturing can be reused if the remanufacturing process is designed from the view of axiomatic design. In addition, the process of conceptual redesign is analysed in detail, such as the process of function feature planning based on QFD, structure redesign, and so on. Finally, in order to verify its feasibility and validity, the proposed method is applied to machine tool remanufacturing and it is proved that redesigned products can obtain the similar performance with new designed products. (c) 2012 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Green & Sustainable Science & Technology

Life cycle oriented low-carbon operation models of machinery manufacturing industry

Yanbin Du, Qian Yi, Congbo Li, Lan Liao

JOURNAL OF CLEANER PRODUCTION (2015)

Article Green & Sustainable Science & Technology

An integrated method for evaluating the remanufacturability of used machine tool

Yanbin Du, Huajun Cao, Fei Liu, Congbo Li, Xiang Chen

JOURNAL OF CLEANER PRODUCTION (2012)

Article Green & Sustainable Science & Technology

Implementing energy-saving and environmental-benign paradigm: machine tool remanufacturing by OEMs in China

Yanbin Du, Congbo Li

JOURNAL OF CLEANER PRODUCTION (2014)

Article Engineering, Mechanical

A digital method for calculation the forming cutter profile in machining helical surface

Kun He, Guolong Li, Yanbin Du, Ying Tang

INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES (2019)

Article Green & Sustainable Science & Technology

Reliability Allocation Method for Remanufactured Machine Tools Based on Fuzzy Evaluation Importance and Failure Influence

Yanbin Du, Guoao Wu, Ying Tang, Huajun Cao, Shihao Liu

Summary: Reliability allocation in remanufactured machine tools is crucial for meeting the target requirements. This study proposes a method based on fuzzy evaluation of component importance and failure influence, which is illustrated through a numerical case study of NC lathe remanufacturing.

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY (2021)

Article Green & Sustainable Science & Technology

In-service machine tool remanufacturing: a sustainable resource-saving and high-valued recovery approach

Yanbin Du, Guohua He, Bo Li, Zhijie Zhou, Guoao Wu

Summary: This paper proposes a sustainable resource-saving and high-valued recovery approach for in-service machine tools, integrating remanufacturing and product-service systems. The procedure framework of in-service machine tool remanufacturing includes condition monitoring and diagnosis, matching analysis, remanufacturability evaluation and decision-making, among others, demonstrating comprehensive resource-efficient benefits. Further research on supporting technologies is needed to ensure the production capacities of in-service machine tools.

ENVIRONMENT DEVELOPMENT AND SUSTAINABILITY (2022)

Article Computer Science, Interdisciplinary Applications

A two-stage reliability allocation method for remanufactured machine tools integrating neural networks and remanufacturing coefficient

Yanbin Du, Guoao Wu, Ying Tang, Shihao Liu

Summary: This paper proposes an improved reliability allocation method for remanufactured machine tools integrating neural networks and remanufacturing coefficient, addressing the issues of uncertainty and small sample size in remanufactured machine tools.

COMPUTERS & INDUSTRIAL ENGINEERING (2022)

Article Materials Science, Multidisciplinary

Multi-parameter Optimization of Laser Cladding 15-5PH Using TOPSIS-GRA Based on Combined Weighting Method

Yanbin Du, Zhijie Zhou, Guohua He, Lei Xu

Summary: 15-5PH stainless steel is used in laser cladding to repair or improve surface performance. Through Taguchi experiment and various analysis methods, optimal process parameters are determined to achieve better geometric performance of the cladding layer.

JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE (2022)

Article Materials Science, Multidisciplinary

Optimization and Characterization of Laser Cladding of 15-5PH Coating on 20Cr13 Stainless Steel

Zhijie Zhou, Yanbin Du, Guohua He, Lei Xu, Linsen Shu

Summary: In this study, laser cladding technology was used to deposit 15-5PH alloy on the surface of 20Cr13 stainless steel substrate. The geometric quality characteristics of the cladding layer were predicted using a combination of BP neural network and grey wolf optimization. The 15-5PH cladding layer showed improved microhardness, frictional wear properties and corrosion resistance compared to the substrate.

JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE (2023)

Article Green & Sustainable Science & Technology

Modeling and Optimization Method of Laser Cladding Based on GA-ACO-RFR and GNSGA-II

Guohua He, Yanbin Du, Qiang Liang, Zhijie Zhou, Linsen Shu

Summary: In this study, a prediction method based on GA-ACO-RFR was proposed to optimize the process parameters and obtain high-quality laser cladding coatings. The results demonstrated the potential of this method in laser cladding process prediction and optimization.

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY (2023)

Article Metallurgy & Metallurgical Engineering

Optimization of the Overlap Rate of Multi-track Laser Cladding Based on the Flat-Top Overlapping Model

Zhiqiang Li, Yanbin Du, Guohua He, Zhijie Zhou, Qiang Liang, Linsen Shu

Summary: The overlap rate of multi-track laser cladding affects the surface flatness of the cladding layer. To improve the surface flatness, an optimization method based on the flat-top overlapping model is proposed. The method involves collecting data on single-track laser cladding, curve fitting, establishing a multi-track overlapping model, and deriving the optimal overlap rate model for multi-track laser cladding. Experimental results using different coating powders showed that the method is effective in achieving high flatness.

TRANSACTIONS OF THE INDIAN INSTITUTE OF METALS (2023)

Article Engineering, Multidisciplinary

Multi-objective optimization of process parameters of laser cladding 15-5PH alloy powder based on gray-fuzzy taguchi approach

Yanbin Du, Guohua He, Zhijie Zhou, Lei Xu, Meina Huang

Summary: Laser cladding is a new surface treatment technology that is widely used for surface modification of metal parts, and the high quality of the surface geometry of the cladding layer can save a lot of resources for the company. The effect of process parameters on the surface morphology and dilution rate of the coating was determined by ANOVA; the optimal combination of process parameters was obtained by combining gray correlation and fuzzy inference system method. The analysis of microstructure, physical phase, hardness, wear resistance and corrosion resistance showed that the 15-5PH clad layer was able to effectively enhance the surface properties of the 12Cr13 substrate.

ENGINEERING RESEARCH EXPRESS (2023)

Article Engineering, Multidisciplinary

Modeling and compensation of twist error of helical gear with lead modification in continuous generating grinding

Kun He, Aoting Wang, Yanbin Du

Summary: A compensating method based on continuously deflecting the dressing wheel is proposed to eliminate the twist error of the lead modification tooth flank. The mechanism of the twist error is analyzed by combining the tooth flank contact trace and the lead modification curve. The feasibility of the proposed method is verified through a continuous generating grinding experiment.

ENGINEERING RESEARCH EXPRESS (2023)

Article Engineering, Manufacturing

Failure Mode, Effects and Criticality Analysis of Remanufactured Machine Tools in Service

Yan-bin Du, Lan Liao, Le-su Wang

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING (2017)

Article Green & Sustainable Science & Technology

Relative evaluation of probabilistic methods for spatio-temporal wind forecasting

Lars odegaard Bentsen, Narada Dilp Warakagoda, Roy Stenbro, Paal Engelstad

Summary: This study investigates uncertainty modeling in wind power forecasting using different parametric and non-parametric methods. Johnson's SU distribution is found to outperform Gaussian distributions in predicting wind power. This research contributes to the literature by introducing Johnson's SU distribution as a candidate for probabilistic wind forecasting.

JOURNAL OF CLEANER PRODUCTION (2024)

Article Green & Sustainable Science & Technology

Comparison of ethane recovery processes for lean gas based on a coupled model

Xing Liu, Qiuchen Wang, Yunhao Wen, Long Li, Xinfang Zhang, Yi Wang

Summary: This study analyzes the characteristics of process parameters in three lean gas ethane recovery processes and establishes a prediction and multiobjective optimization model for ethane recovery and system energy consumption. A new method for comparing ethane recovery processes for lean gas is proposed, and the addition of extra coolers improves the ethane recovery. The support vector regression model based on grey wolf optimization demonstrates the highest prediction accuracy, and the multiobjective multiverse optimization algorithm shows the best optimization performance and diversity in the solutions.

JOURNAL OF CLEANER PRODUCTION (2024)

Article Green & Sustainable Science & Technology

A novel deep-learning framework for short-term prediction of cooling load in public buildings

Cairong Song, Haidong Yang, Xian-Bing Meng, Pan Yang, Jianyang Cai, Hao Bao, Kangkang Xu

Summary: The paper proposes a novel deep learning-based prediction framework, aTCN-LSTM, for accurate cooling load predictions. The framework utilizes a gate-controlled multi-head temporal convolutional network and a sparse probabilistic self-attention mechanism with a bidirectional long short-term memory network to capture both temporal and long-term dependencies in the cooling load sequences. Experimental results demonstrate the effectiveness and superiority of the proposed method, which can serve as an effective guide for HVAC chiller scheduling and demand management initiatives.

JOURNAL OF CLEANER PRODUCTION (2024)

Article Green & Sustainable Science & Technology

The impact of social interaction and information acquisition on the adoption of soil and water conservation technology by farmers: Evidence from the Loess Plateau, China

Zhe Chen, Xiaojing Li, Xianli Xia, Jizhou Zhang

Summary: This study uses survey data from the Loess Plateau in China to evaluate the impact of social interaction on the adoption of soil and water conservation (SWC) technology by farmers. The study finds that social interaction increases the likelihood of farmers adopting SWC, and internet use moderates this effect. The positive impact of social interaction on SWC adoption is more pronounced for farmers in larger villages and those who join cooperative societies.

JOURNAL OF CLEANER PRODUCTION (2024)

Article Green & Sustainable Science & Technology

Study on synergistic heat transfer enhancement and adaptive control behavior of baffle under sudden change of inlet velocity in a micro combustor

Chenghua Zhang, Yunfei Yan, Kaiming Shen, Zongguo Xue, Jingxiang You, Yonghong Wu, Ziqiang He

Summary: This paper reports a novel method that significantly improves combustion performance, including heat transfer enhancement under steady-state conditions and adaptive stable flame regulation under velocity sudden increase.

JOURNAL OF CLEANER PRODUCTION (2024)