4.7 Article

Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

Journal

MATERIALS CHARACTERIZATION
Volume 104, Issue -, Pages 1-9

Publisher

ELSEVIER SCIENCE INC
DOI: 10.1016/j.matchar.2015.02.022

Keywords

Copper cladding; Friction stir welding; Gas metal arc welding; Metallurgical bonding

Funding

  1. Natural Sciences and Engineering Research Council (NSERC) of Canada
  2. Nuclear Waste Management Organization of Canada
  3. NSERC

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A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 pm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over I mm, and with surface microcracks as well as penetration of liquid copper up to 50 pm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. (C) 2015 Elsevier Inc. All rights reserved.

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