4.8 Article

Efficiency-Optimized High-Current Dual Active Bridge Converter for Automotive Applications

Journal

IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS
Volume 59, Issue 7, Pages 2745-2760

Publisher

IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
DOI: 10.1109/TIE.2011.2112312

Keywords

Battery chargers; circuit optimization; dc-dc power conversion; design methodology; digital systems

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An efficiency-optimized modulation scheme and design method are developed for an existing hardware prototype of a bidirectional dual active bridge (DAB) dc/dc converter. The DAB being considered is used for an automotive application and is made up of a high-voltage port with port voltage V-1, 240 V <= V1 <= 450 V, and a low-voltage port with port voltage V-2, 11 V <= V-2 <= 16 V; the rated output power is 2 kW. A much increased converter efficiency is achieved with the methods detailed in this paper: The average efficiency, calculated for different voltages V-1 and V-2, different power levels, and both directions of power transfer, rises from 89.6% (conventional phase shift modulation) to 93.5% (proposed modulation scheme). Measured efficiency values, obtained from the DAB hardware prototype, are used to verify the theoretical results.

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