4.7 Article

Systematic study of the corrosion properties of selected high-resistance alloys in natural seawater

Journal

CORROSION SCIENCE
Volume 64, Issue -, Pages 8-16

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.corsci.2012.06.029

Keywords

Stainless steel; Nickel; Polarization; Potentiostatic; Crevice corrosion; Pitting corrosion

Funding

  1. Chevron Energy Technology Pty Ltd
  2. Australia-China Natural Gas Technology Partnership
  3. Australian and Western Australian Governments
  4. North West Shelf Joint Venture Partners
  5. Western Australian Energy Research Alliance (WA:ERA)

Ask authors/readers for more resources

Electrochemical measurements were conducted to evaluate localized corrosion on UNS S31603, UNS S31803, UNS S32750, UNS S31254 and UNS N08825 in natural seawater. Critical pitting and crevice temperatures were assessed using a potentiostatic technique and critical potentials for pitting and crevice corrosion initiation and repassivation were identified using potentiodynamic polarization at temperatures from 5 to 40 degrees C. Passivity breakdown always occurred through pitting and crevice growth above a transition temperature. Below this temperature, pitting corrosion was not observed on any of the alloys regardless of the applied potential, but initiation of crevice corrosion occurred after the alloys reached a transpassive potential. (C) 2012 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Materials Science, Multidisciplinary

Microbiologically influenced corrosion as a function of environmental conditions: A laboratory study using oilfield multispecies biofilms

Silvia J. Salgar-Chaparro, Katerina Lepkova, Thunyaluk Pojtanabuntoeng, Adam Darwin, Laura L. Machuca

CORROSION SCIENCE (2020)

Article Multidisciplinary Sciences

Carbon steel corrosion by bacteria from failed seal rings at an offshore facility

Silvia J. Salgar-Chaparro, Adam Darwin, Anna H. Kaksonen, Laura L. Machuca

SCIENTIFIC REPORTS (2020)

Article Chemistry, Multidisciplinary

Electrochemical and Surface Characterization Study on the Corrosion Inhibition of Mild Steel 1030 by the Cationic Surfactant Cetrimonium Trans-4-hydroxy-cinnamate

Jhonatan Soto Puelles, Mahdi Ghorbani, Ruhamah Yunis, Laura L. Machuca, Herman Terryn, Maria Forsyth, Anthony E. Somers

Summary: The use of CTA-4OHcinn effectively inhibits corrosion of mild steel 1030 at 0.01 M NaCl concentration, achieving up to 97.8% inhibition efficiency. EIS analysis shows that the inhibitor increases local electric resistance on the metal surface while decreasing local capacitance, hindering charge transfer in corroding regions.

ACS OMEGA (2021)

Article Materials Science, Multidisciplinary

Investigating the mechanism of microbiologically influenced corrosion of carbon steel using X-ray micro-computed tomography

Mohammed Bassil Albahri, Ahmed Barifcani, Stefan Iglauer, Maxim Lebedev, Connor O'Neil, Silvia J. Salgar-Chaparro, Laura L. Machuca

Summary: The mechanism of pitting corrosion of carbon steel by an oilfield microbial consortium was investigated using a combination of X-ray micro-computed tomography (mu CT), surface analytical techniques and DNA/RNA-based 16S sequencing. The study identified Thermoanaerobacter sp. as the most active microorganisms in biofilms, with specific corrosion products phases and components present in biotic conditions.

JOURNAL OF MATERIALS SCIENCE (2021)

Article Materials Science, Multidisciplinary

Deep-sea corrosion rusticles from iron-hulled shipwrecks

Lina M. Silva-Bedoya, Elizabeth Watkin, Laura L. Machuca

Summary: The study reveals that rusticles grow at a rate of approximately 1 cm per year, mainly over the areas of the hulls that remained underwater. They consist of iron oxides and high levels of toxic metals, with a connection to the quality of antifouling paints.

MATERIALS AND CORROSION-WERKSTOFFE UND KORROSION (2021)

Article Multidisciplinary Sciences

Evaluation of a novel, multi-functional inhibitor compound for prevention of biofilm formation on carbon steel in marine environments

Benjamin Tuck, Elizabeth Watkin, Maria Forsyth, Anthony Somers, Mahdi Ghorbani, Laura L. Machuca

Summary: Chemical biocides are effective in combating microbiologically influenced corrosion (MIC); the novel organic corrosion inhibitor compound CTA-4OHcinn shows good inhibition effects on bacterial attachment; the study demonstrates the potential of CTA-4OHcinn as an environmentally friendly and multifunctional MIC inhibitor for industrial applications.

SCIENTIFIC REPORTS (2021)

Review Engineering, Chemical

Toward a Fundamental Understanding of Geological Hydrogen Storage

Adnan Aftab, Aliakbar Hassanpouryouzband, Quan Xie, Laura L. Machuca, Mohammad Sarmadivaleh

Summary: Geological H-2 storage plays a critical role in transitioning to a renewable hydrogen economy and achieving net-zero emissions. However, challenges such as H-2 leakage, microbial consumption, and storage capacity limitations exist.

INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH (2022)

Article Biotechnology & Applied Microbiology

In Situ Investigation of Under-Deposit Microbial Corrosion and its Inhibition Using a Multi-Electrode Array System

Erika M. Suarez, Katerina Lepkova, Maria Forsyth, Mike Y. Tan, Brian Kinsella, Laura L. Machuca

Summary: This study investigated under-deposit microbial corrosion (UDMC) in carbon steel pipelines in the oil and gas industry using a multi-electrode array (MEA) system. It found that a marine bacterium generated iron deposits on the steel surface, leading to pitting corrosion under anaerobic conditions. The presence of an organic film-forming corrosion inhibitor caused local breakdown of the protective film and subsequent pitting corrosion. The MEA system demonstrated its suitability to detect and evaluate the UDMC process and the efficiency of corrosion inhibitors.

FRONTIERS IN BIOENGINEERING AND BIOTECHNOLOGY (2022)

Article Biotechnology & Applied Microbiology

Efficiency of a Novel Multifunctional Corrosion Inhibitor Against Biofilms Developed on Carbon Steel

Benjamin Tuck, Nadia Leinecker, Elizabeth Watkin, Anthony Somers, Maria Forsyth, Laura L. Machuca

Summary: In natural environments, microorganisms form biofilms on surfaces, which can lead to biofouling and microbiologically influenced corrosion. The heterogeneity of species in natural systems allows for higher tolerance to adverse conditions compared to laboratory simulations. However, current chemical treatments for biofilms are dangerous and face international restrictions. To address this, a multi-functional compound called CTA-4OHcinn has been developed to combat both corrosion and biofilm formation. This study demonstrates that CTA-4OHcinn is effective in reducing the viability of mature biofilms and targets the cell membrane, making it a true multi-functional organic corrosion inhibitor.

FRONTIERS IN BIOENGINEERING AND BIOTECHNOLOGY (2022)

Article Microbiology

Extracellular DNA: A Critical Aspect of Marine Biofilms

Benjamin Tuck, Silvia J. Salgar-Chaparro, Elizabeth Watkin, Anthony Somers, Maria Forsyth, Laura L. Machuca

Summary: Multispecies biofilms in marine environment pose a threat to marine-based industries, and the efficacy of biocides used against these biofilms is compromised due to microbial chemical tolerance. However, the understanding of species and extracellular polymeric substances (EPS) composition in marine biofilms is limited, hindering the development of effective and environmentally friendly biocides. This study investigates the composition of EPS and population dynamics in marine biofilms developed on steel. Results show that extracellular DNA (eDNA) is a critical structural component of the biofilms, and the biofilms exhibit stable and well-defined communities with distinct EPS profiles.

MICROORGANISMS (2022)

Review Materials Science, Multidisciplinary

A critical review of marine biofilms on metallic materials

B. Tuck, E. Watkin, A. Somers, L. L. Machuca

Summary: The formation of multi-species biofilms on marine infrastructure leads to significant economic losses and lacks effective and environmentally friendly treatment methods. Incomplete understanding of natural biofilm development remains a major limitation for biofilm control measures.

NPJ MATERIALS DEGRADATION (2022)

Article Chemistry, Physical

Corrosion Inhibition of Mild Steel by Cetrimonium trans-4-Hydroxy Cinnamate: Entrapment and Delivery of the Anion Inhibitor through Speciation and Micellar Formation

Mahdi Ghorbani, Jhonatan Soto Puelles, Maria Forsyth, Rainier A. Catubig, Leigh Ackland, Laura Machuca, Herman Terryn, Anthony E. Somers

JOURNAL OF PHYSICAL CHEMISTRY LETTERS (2020)

Article Microbiology

Complete Genome Sequence of Shewanella chilikensis Strain DC57, Isolated from Corroded Seal Rings at a Floating Oil Production System in Australia

Silvia J. Salgar-Chaparro, Genis Castillo-Villamizar, Anja Poehlein, Rolf Daniel, Laura L. Machuca

MICROBIOLOGY RESOURCE ANNOUNCEMENTS (2020)

Article Microbiology

Draft Genome Sequence of Enterobacter roggenkampii Strain OS53, Isolated from Corroded Pipework at an Offshore Oil Production Facility

Silvia J. Salgar-Chaparro, Genis Castillo-Villamizar, Anja Poehlein, Rolf Daniel, Laura L. Machuca

MICROBIOLOGY RESOURCE ANNOUNCEMENTS (2020)

Article Microbiology

Complete Genome Sequence of Pseudomonas balearica Strain EC28, an Iron-Oxidizing Bacterium Isolated from Corroded Steel

Silvia J. Salgar-Chaparro, Genis Castillo-Villamizar, Anja Poehlein, Rolf Daniel, Laura L. Machuca

MICROBIOLOGY RESOURCE ANNOUNCEMENTS (2020)

Article Materials Science, Multidisciplinary

The effect of Fe in the rapid thermal explosion synthesis and the high-temperature corrosion behavior of porous Co-Al-Fe intermetallic

Zhichao Shang, Xiaoping Cai, Farshid Pahlevani, Yan Zheng, Akbar Hojjati-Najafabadi, Xinran Gao, Baojing Zhang, Peizhong Feng

Summary: High porosity Co-Al-Fe intermetallics with 3D-microstructures were successfully synthesized in one step via a thermal explosion reaction. The link between pore structure and permeability was investigated using 3D-XRM technology. The corrosion resistance of the samples with different Fe contents was studied at 900 degrees C under an oxygen/sulphur atmosphere for up to 120 h. The results showed that the samples maintained stable pore structure and intact internal matrices, attributed to the formation of a thin protective layer on the surface. In addition, inward diffusion of S resulted in the formation of FeS nodules.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Inhibition for atmospheric corrosion of mild steel by lysine salts with graphene oxide interlayer in situ modulation

Lian Ma, Hain Yang, Daquan Zhang, Wei Wu

Summary: In this study, an environmentally friendly volatile corrosion inhibitor, lysine salts (LA), was prepared between graphene oxide (GO) layers using an in situ intercalation technique. The corrosion inhibition effect of LA was evaluated, and it was found that LA-GO2 achieved a 99.3% corrosion inhibition efficiency after composition optimization. The inhibition of the electrochemical anodic process on the surface of mild steel was the main reason for the high corrosion inhibition efficiency of LA-GO2. The properties of the surface film on the corroded steel were also characterized in detail to understand the corrosion inhibition mechanism of LA-GO2.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Ablation of advanced C/C-ZrC-SiC leading edge composites

Running Wang, Jiaping Zhang, Bing Liu, Jie Fei, Qiangang Fu

Summary: By introducing a tailored SiC-C interphase, the carbon fiber can be effectively protected, improving the mechanical and ablation properties of leading edge shaped C/C-ZrC-SiC composites.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Surface modification and interface strengthening strategies for fly ash and its application in anti-corrosion coatings

Zihua Wang, Chijia Wang, Ruitao Wang, Jiapeng Deng, Kun Zhang, Yanji Zhu, Huaiyuan Wang

Summary: A robust anti-corrosive coating has been developed using functional fly ash, which demonstrates excellent corrosion resistance and improved mechanical properties. The coating achieves these enhancements through molecular cross-linking design and surface augmentation techniques, resulting in a significantly improved impedance modulus compared to pure polyurea coatings.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Phase transformation and diffusion in high-temperature oxidation of FeCrNi medium entropy alloy

Haofei Sun, Meifeng Li, Hao Zhang, Jing Liu

Summary: The oxidation behavior of FeCrNi medium entropy alloy was investigated through experimental observations and density functional theory (DFT) calculations. The study found that at 900 degrees C, the alloy forms a desirable and continuous oxide layer, while at 1000 degrees C, the oxide layer becomes discontinuous with penetration of oxide. These observations highlight the significant role of phase structure in promoting the formation of protective oxide scales and influencing oxidation resistance.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Microstructure evolution and cyclic oxidation performance of Cr2AlC as active diffusion barrier for NiCrAlY coating on TiAl alloy

Yang Li, Ke Ma, Jingjun Xu, Jingjing Li, Yueming Li, Yi Zhang, Jun Zuo, Meishuan Li

Summary: Cr2AlC diffusion barrier effectively blocks the diffusion of Ti, enhancing the stability and spalling resistance of the Al2O3 scales between NiCrAlY coating and TiAl alloy.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved heat and corrosion resistance of high electrical conductivity Al-Mg-Si alloys by multi-alloying of Ce, Sc and Y

Weiyi Wang, Qinglin Pan, Xiangdong Wang, Bing Liu

Summary: By adding Ce, Sc, Y and Zr elements to Al-Mg-Si alloy, the microstructure of the alloy can be regulated, and the corrosion and heat resistance of the materials can be improved.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

In-situ measurement of electrochemical activity related to filiform corrosion in organic coated steel by scanning vibrating electrode technique and scanning micropotentiometry

Andrea Cristoforetti, Javier Izquierdo, Ricardo M. Souto, Flavio Deflorian, Michele Fedel, Stefano Rossi

Summary: This study presents a new approach to studying the mechanism of filiform corrosion in organic coated steel using the scanning vibrating electrode technique (SVET) and micropotentiometry (potentiometric SECM). The electrochemical activity under the coating was evaluated by mapping the ionic current densities coming from artificial defects made in specific locations of the filament. Antimony tips were also used to investigate the pH changes associated with different corrosion reactions at the metal-paint interface. Local pH levels along the filament in the anodic and cathodic regions were determined.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Oxide scale growth behavior of alumina-forming austenitic stainless steel exposed to supercritical water

Yang Gao, Dayun Sun, Zhu Liu, Shuo Cong, Rui Tang, Yanping Huang, Lefu Zhang, Xianglong Guo

Summary: The corrosion characteristics of a novel alumina-forming austenitic steel in high-pressure high-temperature water environment were studied. The addition of aluminum has a negative effect on the continuity of the alumina scale.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Investigating the influence of pigmentation on the electrolyte transport properties of organic coatings using ORP-EIS

Negin Madelat, Benny Wouters, Peter Visser, Zahra Jiryaeisharahi, Kristof Marcoen, Shoshan T. Abrahami, Annick Hubin, Herman Terryn, Tom Hauffman

Summary: This work explores the correlation between electrolyte transport properties and the variation of pigment volume concentration (PVC) in organic coatings. An odd random phase electrochemical impedance spectroscopy (ORP-EIS) approach is used to analyze the diffusion of ions independent from water uptake. The results show that a higher PVC leads to a more homogeneous coating structure, resulting in faster diffusion of ions and enhanced water uptake.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Early stages of liquid-metal corrosion on pre-oxidized surfaces of austenitic stainless steel 316L exposed to static Pb-Bi eutectic at 400 °C

Eloa Lopes Maia, Serguei Gavrilov, Valentyn Tsisar, Kitty Baert, Iris De Graeve

Summary: The effect of pre-oxidation in air at 300-500°C on the initiation and development of liquid metal corrosion attack on 316L austenitic steel in static lead-bismuth eutectic (LBE) has been investigated. It was found that pre-formed oxide films can protect the surface against dissolution, while high temperature pre-oxidation leads to localized corrosion.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Understanding the non-steady electrochemical mechanism on SCC of 304 SS under applied polarization potentials

Baozhuang Sun, Qiuyu Wang, Yue Pan, Zhiyong Liu, Cuiwei Du, Xiaogang Li

Summary: In this study, a non-steady electrochemical model was established to investigate stress corrosion cracking (SCC). The model was verified using 304 SS with various microstructures, confirming its effectiveness in assessing SCC susceptibility.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Corrosion mechanism and corrosion behavior prediction of Cu-10Ni-X alloys in NaCl solution combining DFT calculation and experiments

Xingyu Xiao, Xinhua Liu, Zhilei Wang, Xuexu Xu, Mingying Chen, Jianxin Xie

Summary: The corrosion behavior and mechanisms of Cu-10Ni-X (Al, Fe, Mn, Cr, Sn, Ti, Zn) alloys in a 3.5% NaCl solution were systematically investigated. Both computational and experimental results revealed that except Ti, other elements could enhance the corrosion resistance of Cu2O passivation film.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Effect of aluminium addition on the oxidation and carburization behaviour of austenitic stainless in high-temperature SCO2 environments

Gen Zhang, Yan-Ping Huang, E. Jiang, Wei -Wei Liu, Hong Yang, Jing Xiong, Yong-Fu Zhao

Summary: The addition of aluminum has a significant influence on the intermetallic compounds in AFA alloys, particularly increasing the content of B2-NiAl phase. In the SCO2 environment, the oxide scales formed on AFA alloys with aluminum were thinner than on ASS without aluminum, and the structure of the oxide scales changed to a double-layer structure.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved thermal properties and CMAS corrosion resistance of rare-earth monosilicates by adjusting the configuration entropy with RE-doping

Yuxuan He, Guozheng Xiao, Chao Wang, Xuefeng Lu, Liuyuan Li, Shiying Liu, Yusheng Wu, Zhanjie Wang

Summary: The relationship between configurational entropy and lattice distortion in novel rare earth monosilicates was investigated, and the effect of configurational entropy on their properties was studied. The results showed that lattice distortion increased with the increase of configurational entropy, but a highly symmetrical crystal structure was formed when the configurational entropy was large enough, inhibiting the lattice distortion.

CORROSION SCIENCE (2024)