4.7 Article

Cathodic disbonding of an unpigmented epoxy coating on mild steel under semi- and full-immersion conditions

Journal

CORROSION SCIENCE
Volume 53, Issue 10, Pages 3416-3425

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.corsci.2011.06.021

Keywords

Organic coatings; Mild steel; Oxygen reduction; Paint coatings

Funding

  1. Chinese Ministry of Education/University of Oxford
  2. Akzo Nobel Ltd.

Ask authors/readers for more resources

Cathodic disbonding of an unpigmented epoxy coating around a defect was studied with samples fully- and semi-immersed in 3.5 wt.% NaCl solution. Disbonding and the growth of blisters were monitored by scanning acoustic microscopy, which showed growth of blisters within the disbond for both type of samples. Scanning Kelvin probe potential maps suggest that blisters first form at local anodes. For semi-immersed samples, disbonding of the immersed part and the non-immersed part propagate with parabolic kinetics at identical rates, similar to fully-immersed samples. This implies that ion transport is along the coating-metal interface in both cases. (C) 2011 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Materials Science, Multidisciplinary

Some aspects of the role of inhibitors in the corrosion of copper in tap water as observed by cyclic voltammetry

H. Bi, G. T. Burstein, B. B. Rodriguez, G. Kawaley

CORROSION SCIENCE (2016)

Article Electrochemistry

The Persistence of Inhibition of Copper Corrosion in Tap Water

G. T. Burstein, H. Bi, G. Kawaley

ELECTROCHIMICA ACTA (2016)

Article Chemistry, Applied

Cathodic delamination of unpigmented and pigmented epoxy coatings from mild steel

Huichao Bi, John Sykes

PROGRESS IN ORGANIC COATINGS (2016)

Article Chemistry, Applied

Effects of biochar nanoparticles on anticorrosive performance of zinc-rich epoxy coatings

Ziyou Li, Giulia Ravenni, Huichao Bi, Claus Erik Weinell, Burak Ulusoy, Yanqiang Zhang, Kim Dam-Johansen

Summary: The study demonstrated that biochar nanoparticles can be utilized to enhance the anticorrosive performance of zinc-rich epoxy coatings, with the example of spruce wood BCN showing even better effectiveness compared to commercial carbon black.

PROGRESS IN ORGANIC COATINGS (2021)

Article Chemistry, Applied

Rust creep assessment-A comparison between a destructive method according to ISO 12944 and selected non-destructive methods

Huichao Bi, Claus Erik Weinell, Raquel Agudo de Pablo, Benjamin Santos Varela, Sergio Gonzalez Carro, Alvaro Rodriguez Ruiz, Kim Dam-Johansen

Summary: Rust creep is a crucial criterion for prequalification of anti-corrosive coating systems for offshore applications. Destructive methods provide only one reading of rust creep, while non-destructive methods offer faster and more cost-effective evaluation of coating performance.

PROGRESS IN ORGANIC COATINGS (2021)

Article Chemistry, Applied

Enhanced anticorrosion performance of zinc rich epoxy coatings modified with stainless steel flakes

Chunping Qi, Kim Dam-Johansen, Claus Erik Weinell, Huichao Bi, Hao Wu

Summary: The study showed that the partial replacement of spherical zinc particles with stainless steel flakes (SSF) improved the corrosion protection performance of zinc-rich epoxy (ZRE) coating. This enhancement was attributed to the synergistic effects of increasing coating impedance and extending cathodic protection duration.

PROGRESS IN ORGANIC COATINGS (2022)

Article Chemistry, Applied

Smart epoxy coating with mesoporous silica nanoparticles loaded with calcium phosphate for corrosion protection

Zoi Lamprakou, Huichao Bi, Claus Erik Weinell, Silvia Tortajada, Kim Dam-Johansen

Summary: Encapsulation of calcium phosphate in mesoporous silica nanoparticles and its application in epoxy coatings can enhance the anti-corrosive performance of the coatings.

PROGRESS IN ORGANIC COATINGS (2022)

Article Chemistry, Applied

Tannin-based inhibitive pigment for sustainable epoxy coatings formulation

Zoi Lamprakou, Huichao Bi, Claus Erik Weinell, Kim Dam-Johansen

Summary: Calcium tannate was synthesized and dispersed into an epoxy coating, which showed higher corrosion resistance compared to reference coatings. XPS analysis confirmed the incorporation of tannate molecules in the protective film formed on the steel substrate under the calcium tannate pigmented coating.

PROGRESS IN ORGANIC COATINGS (2022)

Article Chemistry, Applied

Submerged surfaces exposed to marine biofouling-Experimental investigation of cleaning parameters effectiveness

Shujie Lin, Huichao Bi, Claus Erik Weinell, Kim Dam-Johansen

Summary: This study investigates how mechanical cleaning parameters affect antifouling coatings' performance and provides guidance on cleaning strategies for antifouling coatings by evaluating coating surface conditions and biocide release rates.

PROGRESS IN ORGANIC COATINGS (2022)

Article Chemistry, Applied

Self-stratification studies in waterborne epoxy-silicone systems

Spardha Jhamb, Huichao Bi, Claus Erik Weinell, Georgios M. Kontogeorgis, Kim Dam-Johansen

Summary: Waterborne epoxy-silicone coatings were evaluated for their stratification using FTIR-ATR and SEM techniques. The results confirmed the occurrence of stratification on polyester substrate and compared with a theoretical model. The experimental results generally supported the theoretical predictions, except for sandblasted steel, which requires further investigation.

PROGRESS IN ORGANIC COATINGS (2022)

Article Chemistry, Applied

Investigation of zinc epoxy coatings modified with pyrolyzed and gasified biochar nanoparticles for corrosion protection

Ziyou Li, Huichao Bi, Claus Erik Weinell, Giulia Ravenni, Lidia Benedini, Kim Dam-Johansen

Summary: Pyrolyzed and gasified biochar nanoparticles (BCN) were incorporated into zinc epoxy coatings to enhance their barrier protection and zinc utilization rate. The BCN-modified formulations showed improved anticorrosive performance, especially on formulations with lower zinc content. The enhanced performance was attributed to the filling of micropores and extra electrical connections provided by BCN. This study provides a sustainable solution for enhancing the anticorrosive performance of zinc epoxy coatings.

PROGRESS IN ORGANIC COATINGS (2023)

Article Chemistry, Multidisciplinary

Encapsulated Corrosion Inhibitive Pigment for Smart Epoxy Coating Development: An Investigation of Leaching Behavior of Inhibitive Ions

Zoi Lamprakou, Huichao Bi, Claus Erik Weinell, Kim Dam-Johansen

Summary: A comparative study was conducted on the leaching behavior of inhibitive ions from conventionally pigmented and smart epoxy coatings with encapsulated pigments. The encapsulation of pigments resulted in a more uniform and stable coating microstructure, as observed through Scanning Electron analysis, and a higher leaching rate of the inhibitive pigment, as measured by Inductively Coupled Plasma Optical Emission Spectroscopy (ICPOES) analysis. This enhancement in corrosion protection and barrier properties was further confirmed by Electrochemical Impedance Spectroscopy (EIS) measurements. The smart epoxy coating with mesoporous silica nanoparticle encapsulated calcium phosphate (MSN-CP3%) exhibited a significantly higher coating resistance compared to conventional epoxy coatings pigmented with 3 wt % and 5 wt % calcium phosphate (CP3% and CP5%) after 7 days of immersion in 3.5 wt % NaCl solution.

ACS OMEGA (2023)

Article Polymer Science

Non-destructive evaluations of water uptake in epoxy coating

Shu Li, Huichao Bi, Claus Erik Weinell, Kim Dam-Johansen

Summary: This study investigated the water uptake behavior of a commercial epoxy coating on steel panels and free films through non-destructive techniques. The results revealed the absorption and leaching processes of water in the coating film and provided insights into the water uptake mechanisms.

JOURNAL OF APPLIED POLYMER SCIENCE (2023)

Article Chemistry, Applied

Systematic cleaning and evaluation of exposed fouling control coating systems using a novel laboratory scale automated underwater cleaning system

Shujie Lin, Huichao Bi, Claus Erik Weinell, Seyednezamaddin Azizaddini, Kim Dam-Johansen

Summary: Underwater cleaning is becoming increasingly important in biofouling prevention. This study introduces a laboratory scale self-designed automated underwater cleaning system (AUCS) that can achieve force monitoring during the cleaning process. The effects of brush type and cleaning frequency were investigated on different coatings, showing varying fouling resistance and cleaning efficiency. The results from field testing also revealed the superior performance of certain brush types in terms of fouling resistance and cleaning efficiency.

PROGRESS IN ORGANIC COATINGS (2023)

Article Materials Science, Multidisciplinary

The effect of Fe in the rapid thermal explosion synthesis and the high-temperature corrosion behavior of porous Co-Al-Fe intermetallic

Zhichao Shang, Xiaoping Cai, Farshid Pahlevani, Yan Zheng, Akbar Hojjati-Najafabadi, Xinran Gao, Baojing Zhang, Peizhong Feng

Summary: High porosity Co-Al-Fe intermetallics with 3D-microstructures were successfully synthesized in one step via a thermal explosion reaction. The link between pore structure and permeability was investigated using 3D-XRM technology. The corrosion resistance of the samples with different Fe contents was studied at 900 degrees C under an oxygen/sulphur atmosphere for up to 120 h. The results showed that the samples maintained stable pore structure and intact internal matrices, attributed to the formation of a thin protective layer on the surface. In addition, inward diffusion of S resulted in the formation of FeS nodules.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Inhibition for atmospheric corrosion of mild steel by lysine salts with graphene oxide interlayer in situ modulation

Lian Ma, Hain Yang, Daquan Zhang, Wei Wu

Summary: In this study, an environmentally friendly volatile corrosion inhibitor, lysine salts (LA), was prepared between graphene oxide (GO) layers using an in situ intercalation technique. The corrosion inhibition effect of LA was evaluated, and it was found that LA-GO2 achieved a 99.3% corrosion inhibition efficiency after composition optimization. The inhibition of the electrochemical anodic process on the surface of mild steel was the main reason for the high corrosion inhibition efficiency of LA-GO2. The properties of the surface film on the corroded steel were also characterized in detail to understand the corrosion inhibition mechanism of LA-GO2.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Ablation of advanced C/C-ZrC-SiC leading edge composites

Running Wang, Jiaping Zhang, Bing Liu, Jie Fei, Qiangang Fu

Summary: By introducing a tailored SiC-C interphase, the carbon fiber can be effectively protected, improving the mechanical and ablation properties of leading edge shaped C/C-ZrC-SiC composites.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Surface modification and interface strengthening strategies for fly ash and its application in anti-corrosion coatings

Zihua Wang, Chijia Wang, Ruitao Wang, Jiapeng Deng, Kun Zhang, Yanji Zhu, Huaiyuan Wang

Summary: A robust anti-corrosive coating has been developed using functional fly ash, which demonstrates excellent corrosion resistance and improved mechanical properties. The coating achieves these enhancements through molecular cross-linking design and surface augmentation techniques, resulting in a significantly improved impedance modulus compared to pure polyurea coatings.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Phase transformation and diffusion in high-temperature oxidation of FeCrNi medium entropy alloy

Haofei Sun, Meifeng Li, Hao Zhang, Jing Liu

Summary: The oxidation behavior of FeCrNi medium entropy alloy was investigated through experimental observations and density functional theory (DFT) calculations. The study found that at 900 degrees C, the alloy forms a desirable and continuous oxide layer, while at 1000 degrees C, the oxide layer becomes discontinuous with penetration of oxide. These observations highlight the significant role of phase structure in promoting the formation of protective oxide scales and influencing oxidation resistance.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Microstructure evolution and cyclic oxidation performance of Cr2AlC as active diffusion barrier for NiCrAlY coating on TiAl alloy

Yang Li, Ke Ma, Jingjun Xu, Jingjing Li, Yueming Li, Yi Zhang, Jun Zuo, Meishuan Li

Summary: Cr2AlC diffusion barrier effectively blocks the diffusion of Ti, enhancing the stability and spalling resistance of the Al2O3 scales between NiCrAlY coating and TiAl alloy.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved heat and corrosion resistance of high electrical conductivity Al-Mg-Si alloys by multi-alloying of Ce, Sc and Y

Weiyi Wang, Qinglin Pan, Xiangdong Wang, Bing Liu

Summary: By adding Ce, Sc, Y and Zr elements to Al-Mg-Si alloy, the microstructure of the alloy can be regulated, and the corrosion and heat resistance of the materials can be improved.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

In-situ measurement of electrochemical activity related to filiform corrosion in organic coated steel by scanning vibrating electrode technique and scanning micropotentiometry

Andrea Cristoforetti, Javier Izquierdo, Ricardo M. Souto, Flavio Deflorian, Michele Fedel, Stefano Rossi

Summary: This study presents a new approach to studying the mechanism of filiform corrosion in organic coated steel using the scanning vibrating electrode technique (SVET) and micropotentiometry (potentiometric SECM). The electrochemical activity under the coating was evaluated by mapping the ionic current densities coming from artificial defects made in specific locations of the filament. Antimony tips were also used to investigate the pH changes associated with different corrosion reactions at the metal-paint interface. Local pH levels along the filament in the anodic and cathodic regions were determined.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Oxide scale growth behavior of alumina-forming austenitic stainless steel exposed to supercritical water

Yang Gao, Dayun Sun, Zhu Liu, Shuo Cong, Rui Tang, Yanping Huang, Lefu Zhang, Xianglong Guo

Summary: The corrosion characteristics of a novel alumina-forming austenitic steel in high-pressure high-temperature water environment were studied. The addition of aluminum has a negative effect on the continuity of the alumina scale.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Investigating the influence of pigmentation on the electrolyte transport properties of organic coatings using ORP-EIS

Negin Madelat, Benny Wouters, Peter Visser, Zahra Jiryaeisharahi, Kristof Marcoen, Shoshan T. Abrahami, Annick Hubin, Herman Terryn, Tom Hauffman

Summary: This work explores the correlation between electrolyte transport properties and the variation of pigment volume concentration (PVC) in organic coatings. An odd random phase electrochemical impedance spectroscopy (ORP-EIS) approach is used to analyze the diffusion of ions independent from water uptake. The results show that a higher PVC leads to a more homogeneous coating structure, resulting in faster diffusion of ions and enhanced water uptake.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Early stages of liquid-metal corrosion on pre-oxidized surfaces of austenitic stainless steel 316L exposed to static Pb-Bi eutectic at 400 °C

Eloa Lopes Maia, Serguei Gavrilov, Valentyn Tsisar, Kitty Baert, Iris De Graeve

Summary: The effect of pre-oxidation in air at 300-500°C on the initiation and development of liquid metal corrosion attack on 316L austenitic steel in static lead-bismuth eutectic (LBE) has been investigated. It was found that pre-formed oxide films can protect the surface against dissolution, while high temperature pre-oxidation leads to localized corrosion.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Understanding the non-steady electrochemical mechanism on SCC of 304 SS under applied polarization potentials

Baozhuang Sun, Qiuyu Wang, Yue Pan, Zhiyong Liu, Cuiwei Du, Xiaogang Li

Summary: In this study, a non-steady electrochemical model was established to investigate stress corrosion cracking (SCC). The model was verified using 304 SS with various microstructures, confirming its effectiveness in assessing SCC susceptibility.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Corrosion mechanism and corrosion behavior prediction of Cu-10Ni-X alloys in NaCl solution combining DFT calculation and experiments

Xingyu Xiao, Xinhua Liu, Zhilei Wang, Xuexu Xu, Mingying Chen, Jianxin Xie

Summary: The corrosion behavior and mechanisms of Cu-10Ni-X (Al, Fe, Mn, Cr, Sn, Ti, Zn) alloys in a 3.5% NaCl solution were systematically investigated. Both computational and experimental results revealed that except Ti, other elements could enhance the corrosion resistance of Cu2O passivation film.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Effect of aluminium addition on the oxidation and carburization behaviour of austenitic stainless in high-temperature SCO2 environments

Gen Zhang, Yan-Ping Huang, E. Jiang, Wei -Wei Liu, Hong Yang, Jing Xiong, Yong-Fu Zhao

Summary: The addition of aluminum has a significant influence on the intermetallic compounds in AFA alloys, particularly increasing the content of B2-NiAl phase. In the SCO2 environment, the oxide scales formed on AFA alloys with aluminum were thinner than on ASS without aluminum, and the structure of the oxide scales changed to a double-layer structure.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved thermal properties and CMAS corrosion resistance of rare-earth monosilicates by adjusting the configuration entropy with RE-doping

Yuxuan He, Guozheng Xiao, Chao Wang, Xuefeng Lu, Liuyuan Li, Shiying Liu, Yusheng Wu, Zhanjie Wang

Summary: The relationship between configurational entropy and lattice distortion in novel rare earth monosilicates was investigated, and the effect of configurational entropy on their properties was studied. The results showed that lattice distortion increased with the increase of configurational entropy, but a highly symmetrical crystal structure was formed when the configurational entropy was large enough, inhibiting the lattice distortion.

CORROSION SCIENCE (2024)