4.7 Article

Corrosion mechanism of hot-dip galvanised reinforcement bar in cracked concrete

Journal

CORROSION SCIENCE
Volume 50, Issue 12, Pages 3416-3428

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.corsci.2008.08.050

Keywords

Zinc; Concrete; SEM; Pitting corrosion; Cracking

Ask authors/readers for more resources

In this paper, probable corrosion mechanisms of hot-dip galvanised reinforcement bar in cracked concrete based on long-term durability tests and other studies are determined. The fist mechanism consists of a local dissolution of eta (eta) and zeta (zeta) phase. In the second mechanism due to non-uniform zinc coating local dissolution of eta (eta) and zeta (zeta) phase together with longitudinal and perpendicular cracking in zinc layer may lead to separation of zinc layer. In the third mechanism due to non-uniform zinc coating full dissolution of eta (eta) and partial dissolution of zeta (zeta) phase together with longitudinal and perpendicular cracking in ferrite may lead to separation of zinc layer and ferrite. Corrosion rate with used cement type was decreasing. That is not dependent on concrete quality. However, concrete type has an effect on corrosion rate and moisture conditions. (C) 2008 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Construction & Building Technology

The severity of plastic shrinkage cracking in concrete: a new model

Faez Sayahi, Mats Emborg, Hans Hedlund, Andrzej Cwirzen, Marcin Stelmarczyk

Summary: Plastic shrinkage cracking in concrete is mainly a physical process caused by rapid evaporation-induced excessive moisture loss. A new model proposed in this paper can accurately predict the severity of cracking in concrete.

MAGAZINE OF CONCRETE RESEARCH (2021)

Article Construction & Building Technology

Factors affecting the performance of ventilation cavities in highly insulated assemblies

Klaus Viljanen, Xiaoshu Lu, Jari Puttonen

Summary: The experimental studies on typical Finnish highly insulated envelopes showed that increasing the exterior R values of walls and roofs can help control the temperature and humidity in the ventilation cavity. However, it is important to carefully consider ventilation restrictions to avoid affecting the drying-out ability.

JOURNAL OF BUILDING PHYSICS (2021)

Review Geography, Physical

A review of level ice and brash ice growth models

Vasiola Zhaka, Robert Bridges, Kaj Riska, Andrzej Cwirzen

Summary: This paper describes the development and modeling of brash ice, as well as the key parameters that influence its growth and estimation. The results emphasize the importance of porosity and piece size distribution in the consolidation process of brash ice. Inclusion of lateral movement of the ice and side ridge formation would improve the accuracy of forecast models. Additionally, omitting meteorological parameters can significantly affect the consolidation process of brash ice.

JOURNAL OF GLACIOLOGY (2022)

Article Engineering, Civil

Coupled CFD-FE analysis of a long-span truss beam exposed to spreading fires

Rahul Kallada Janardhan, Saani Shakil, Wei Lu, Simo Hostikka, Jari Puttonen

Summary: This paper presents a unidirectional coupling methodology for combining fire simulation with finite element analysis to study the response of long-span steel truss beams exposed to non-uniform temperature distributions. Experimental studies and fire simulations were conducted to analyze the impact of fire spread on the beams and the various responses of the beams in non-uniform temperature fields.

ENGINEERING STRUCTURES (2022)

Article Engineering, Multidisciplinary

Impact of Firefighting Sprays on the Fire Performance of Structural Steel Members

Rahul Kallada Janardhan, Saani Shakil, Marko Hassinen, Wei Lu, Jari Puttonen, Simo Hostikka

Summary: The feasibility of using coupled CFD and FE simulations to aid firefighting tactics and structural cooling was investigated. Experimental and simulation results showed that spray cooling can reduce temperatures and halt truss deformation.

FIRE TECHNOLOGY (2022)

Article Engineering, Marine

Large-scale shear test of brash ice

Aniket Patil, Vasiola Zhaka, Bjornar Sand, Jan Laue, Andrzej Cwirzen

Summary: A large-scale shear apparatus was developed to test the mechanical properties of coarse grained material, and was used to evaluate the shear behavior of brash ice. By conducting shear tests on brash ice samples with different axial stresses and analyzing the test data, the relationship between the strength and deformation of brash ice and macro-porosity and confining axial force was determined.

OCEAN ENGINEERING (2022)

Article Construction & Building Technology

Hygrothermal performance of highly insulated external walls subjected to indoor air exfiltration

Klaus Viljanen, Jari Puttonen, Xiaoshu Lu

Summary: This study shows that highly insulated walls with a thermal resistance ratio of at least 20% are resistant to air exfiltration. The moisture accumulation rate in wood-based material has a negative linear correlation with the dew point depression value. Even for low dew point depression values, significant moisture accumulation does not occur if the exterior sheathing is vapor permeable. However, walls with lower thermal resistance ratios and dew point depression values may pose a risk for mold growth.

JOURNAL OF BUILDING PHYSICS (2022)

Article Construction & Building Technology

Importance of the surface roughness of a steel fibre pulled out from cement paste by slowly increasing load cycles

Anna Antonova, Marika Eik, Jari Puttonen

Summary: Pull-out tests were conducted to evaluate the bond behavior between cement paste and steel fibers with different surface roughness. The bond stiffness increased with increasing load in the ascending and descending parts of the load-slip curve.

CEMENT & CONCRETE COMPOSITES (2022)

Article Chemistry, Physical

Hybrid Interfacial Transition Zone between Wet-On-Wet Casted Concrete-Microstructure and Mechanical Properties

Klaudja Telhaj, Hans Hedlund, Andrzej Cwirzen

Summary: This study investigates the bond-behavior and micro properties of the wet-on-wet casting interface of ultra-high-performance concrete (UHPC)-normal strength concretes. The results show the formation of a hybrid interfacial transition zone between the two types of casted concrete, with the binder matrix combining properties of both concretes. Despite significant differences in shrinkage, no microcracking or delamination was observed in that zone. The flexural and compressive strength of the produced elements were equal to or higher than the weaker of the used concrete.

MATERIALS (2022)

Article Engineering, Civil

Behaviour of vertically loaded steel beams under a travelling fire

Saani Shakil, Wei Lu, Jari Puttonen

Summary: This paper numerically simulates the behavior of steel beams exposed to a travelling fire, focusing on the effects of uniform and non-uniform thermal exposures and different steel grades on the beam response.

STRUCTURES (2022)

Article Chemistry, Physical

Interpretable Machine Learning for Prediction of Post-Fire Self-Healing of Concrete

Magdalena Rajczakowska, Maciej Szelag, Karin Habermehl-Cwirzen, Hans Hedlund, Andrzej Cwirzen

Summary: This study proposes the utilization of machine learning for predicting post-fire self-healing of concrete. A large database is constructed based on literature studies, and four machine learning methods are optimized and compared. The Ensemble of Regression Trees model is found to be the most optimal, with the highest prediction accuracy and sufficient robustness. Model interpretation reveals that temperature, curing regime, and amounts of aggregates are the most significant predictors.

MATERIALS (2023)

Review Chemistry, Physical

Eco-Concrete in High Temperatures

Marcin Sundin, Hans Hedlund, Andrzej Cwirzen

Summary: Concrete technology is evolving towards sustainability and ecological practices through research on utilizing industrial waste and by-products in concrete production. However, there are known durability issues, particularly with fire exposure, that need further investigation. This literature review focuses on exploring the use of more sustainable and fire-resistant binders, aggregates, and testing methods. The findings suggest that mixes using industrial waste as cement replacement perform well in temperatures up to 400°C but lack standardized small-scale testing methods.

MATERIALS (2023)

Article Chemistry, Physical

The Effects of Partial Replacement of Ground Granulated Blast Furnace Slag by Ground Wood Ash on Alkali-Activated Binder Systems

Ece Ezgi Teker Ercan, Andrzej Cwirzen, Karin Habermehl-Cwirzen

Summary: Cement production is a major contributor to carbon dioxide emissions. Alkali-activated materials offer an environmentally friendly alternative by utilizing waste materials and industrial by-products, while still providing comparable strength, durability, and low carbon emissions. Wood ash shows promise as a partial replacement for Portland cement in alkali-activated systems, improving mechanical properties but also increasing porosity of the binder matrix.

MATERIALS (2023)

Article Environmental Sciences

Observations of Snow-Slush-Snow Ice Transformation and Properties of Brash Ice in Ship Channels

Vasiola Zhaka, Robert Bridges, Kaj Riska, Jonny Nilimaa, Andrzej Cwirzen

Summary: This study investigated the characteristics of brash ice channels through measurement campaigns in the winters of 2020-2021, 2021-2022, and 2023. It was found that after ship passages, the snow in the channels was submerged and formed slush-filled voids, which transformed into snow ice clusters frozen together with columnar ice. The content of snow ice varied at different locations.

WATER (2023)

Article Construction & Building Technology

Early Age Performance of OPC-GGBFS-Concretes Containing Belite-CSA Cement Cured at Sub-Zero Temperatures

Ankit Kothari, Thanyarat Buasiri, Andrzej Cwirzen

Summary: This study investigates the effects of replacing sodium nitrate-based antifreeze admixture with belite-calcium sulfoaluminate (belite-CSA) cement on the early age properties of ecological concretes. The results show that the addition of belite-CSA cement shortens the setting time and partially inhibits ice formation, while the inclusion of CSA increases the risk of frost damage.

BUILDINGS (2023)

Article Materials Science, Multidisciplinary

The effect of Fe in the rapid thermal explosion synthesis and the high-temperature corrosion behavior of porous Co-Al-Fe intermetallic

Zhichao Shang, Xiaoping Cai, Farshid Pahlevani, Yan Zheng, Akbar Hojjati-Najafabadi, Xinran Gao, Baojing Zhang, Peizhong Feng

Summary: High porosity Co-Al-Fe intermetallics with 3D-microstructures were successfully synthesized in one step via a thermal explosion reaction. The link between pore structure and permeability was investigated using 3D-XRM technology. The corrosion resistance of the samples with different Fe contents was studied at 900 degrees C under an oxygen/sulphur atmosphere for up to 120 h. The results showed that the samples maintained stable pore structure and intact internal matrices, attributed to the formation of a thin protective layer on the surface. In addition, inward diffusion of S resulted in the formation of FeS nodules.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Inhibition for atmospheric corrosion of mild steel by lysine salts with graphene oxide interlayer in situ modulation

Lian Ma, Hain Yang, Daquan Zhang, Wei Wu

Summary: In this study, an environmentally friendly volatile corrosion inhibitor, lysine salts (LA), was prepared between graphene oxide (GO) layers using an in situ intercalation technique. The corrosion inhibition effect of LA was evaluated, and it was found that LA-GO2 achieved a 99.3% corrosion inhibition efficiency after composition optimization. The inhibition of the electrochemical anodic process on the surface of mild steel was the main reason for the high corrosion inhibition efficiency of LA-GO2. The properties of the surface film on the corroded steel were also characterized in detail to understand the corrosion inhibition mechanism of LA-GO2.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Ablation of advanced C/C-ZrC-SiC leading edge composites

Running Wang, Jiaping Zhang, Bing Liu, Jie Fei, Qiangang Fu

Summary: By introducing a tailored SiC-C interphase, the carbon fiber can be effectively protected, improving the mechanical and ablation properties of leading edge shaped C/C-ZrC-SiC composites.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Surface modification and interface strengthening strategies for fly ash and its application in anti-corrosion coatings

Zihua Wang, Chijia Wang, Ruitao Wang, Jiapeng Deng, Kun Zhang, Yanji Zhu, Huaiyuan Wang

Summary: A robust anti-corrosive coating has been developed using functional fly ash, which demonstrates excellent corrosion resistance and improved mechanical properties. The coating achieves these enhancements through molecular cross-linking design and surface augmentation techniques, resulting in a significantly improved impedance modulus compared to pure polyurea coatings.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Phase transformation and diffusion in high-temperature oxidation of FeCrNi medium entropy alloy

Haofei Sun, Meifeng Li, Hao Zhang, Jing Liu

Summary: The oxidation behavior of FeCrNi medium entropy alloy was investigated through experimental observations and density functional theory (DFT) calculations. The study found that at 900 degrees C, the alloy forms a desirable and continuous oxide layer, while at 1000 degrees C, the oxide layer becomes discontinuous with penetration of oxide. These observations highlight the significant role of phase structure in promoting the formation of protective oxide scales and influencing oxidation resistance.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Microstructure evolution and cyclic oxidation performance of Cr2AlC as active diffusion barrier for NiCrAlY coating on TiAl alloy

Yang Li, Ke Ma, Jingjun Xu, Jingjing Li, Yueming Li, Yi Zhang, Jun Zuo, Meishuan Li

Summary: Cr2AlC diffusion barrier effectively blocks the diffusion of Ti, enhancing the stability and spalling resistance of the Al2O3 scales between NiCrAlY coating and TiAl alloy.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved heat and corrosion resistance of high electrical conductivity Al-Mg-Si alloys by multi-alloying of Ce, Sc and Y

Weiyi Wang, Qinglin Pan, Xiangdong Wang, Bing Liu

Summary: By adding Ce, Sc, Y and Zr elements to Al-Mg-Si alloy, the microstructure of the alloy can be regulated, and the corrosion and heat resistance of the materials can be improved.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

In-situ measurement of electrochemical activity related to filiform corrosion in organic coated steel by scanning vibrating electrode technique and scanning micropotentiometry

Andrea Cristoforetti, Javier Izquierdo, Ricardo M. Souto, Flavio Deflorian, Michele Fedel, Stefano Rossi

Summary: This study presents a new approach to studying the mechanism of filiform corrosion in organic coated steel using the scanning vibrating electrode technique (SVET) and micropotentiometry (potentiometric SECM). The electrochemical activity under the coating was evaluated by mapping the ionic current densities coming from artificial defects made in specific locations of the filament. Antimony tips were also used to investigate the pH changes associated with different corrosion reactions at the metal-paint interface. Local pH levels along the filament in the anodic and cathodic regions were determined.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Oxide scale growth behavior of alumina-forming austenitic stainless steel exposed to supercritical water

Yang Gao, Dayun Sun, Zhu Liu, Shuo Cong, Rui Tang, Yanping Huang, Lefu Zhang, Xianglong Guo

Summary: The corrosion characteristics of a novel alumina-forming austenitic steel in high-pressure high-temperature water environment were studied. The addition of aluminum has a negative effect on the continuity of the alumina scale.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Investigating the influence of pigmentation on the electrolyte transport properties of organic coatings using ORP-EIS

Negin Madelat, Benny Wouters, Peter Visser, Zahra Jiryaeisharahi, Kristof Marcoen, Shoshan T. Abrahami, Annick Hubin, Herman Terryn, Tom Hauffman

Summary: This work explores the correlation between electrolyte transport properties and the variation of pigment volume concentration (PVC) in organic coatings. An odd random phase electrochemical impedance spectroscopy (ORP-EIS) approach is used to analyze the diffusion of ions independent from water uptake. The results show that a higher PVC leads to a more homogeneous coating structure, resulting in faster diffusion of ions and enhanced water uptake.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Early stages of liquid-metal corrosion on pre-oxidized surfaces of austenitic stainless steel 316L exposed to static Pb-Bi eutectic at 400 °C

Eloa Lopes Maia, Serguei Gavrilov, Valentyn Tsisar, Kitty Baert, Iris De Graeve

Summary: The effect of pre-oxidation in air at 300-500°C on the initiation and development of liquid metal corrosion attack on 316L austenitic steel in static lead-bismuth eutectic (LBE) has been investigated. It was found that pre-formed oxide films can protect the surface against dissolution, while high temperature pre-oxidation leads to localized corrosion.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Understanding the non-steady electrochemical mechanism on SCC of 304 SS under applied polarization potentials

Baozhuang Sun, Qiuyu Wang, Yue Pan, Zhiyong Liu, Cuiwei Du, Xiaogang Li

Summary: In this study, a non-steady electrochemical model was established to investigate stress corrosion cracking (SCC). The model was verified using 304 SS with various microstructures, confirming its effectiveness in assessing SCC susceptibility.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Corrosion mechanism and corrosion behavior prediction of Cu-10Ni-X alloys in NaCl solution combining DFT calculation and experiments

Xingyu Xiao, Xinhua Liu, Zhilei Wang, Xuexu Xu, Mingying Chen, Jianxin Xie

Summary: The corrosion behavior and mechanisms of Cu-10Ni-X (Al, Fe, Mn, Cr, Sn, Ti, Zn) alloys in a 3.5% NaCl solution were systematically investigated. Both computational and experimental results revealed that except Ti, other elements could enhance the corrosion resistance of Cu2O passivation film.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Effect of aluminium addition on the oxidation and carburization behaviour of austenitic stainless in high-temperature SCO2 environments

Gen Zhang, Yan-Ping Huang, E. Jiang, Wei -Wei Liu, Hong Yang, Jing Xiong, Yong-Fu Zhao

Summary: The addition of aluminum has a significant influence on the intermetallic compounds in AFA alloys, particularly increasing the content of B2-NiAl phase. In the SCO2 environment, the oxide scales formed on AFA alloys with aluminum were thinner than on ASS without aluminum, and the structure of the oxide scales changed to a double-layer structure.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved thermal properties and CMAS corrosion resistance of rare-earth monosilicates by adjusting the configuration entropy with RE-doping

Yuxuan He, Guozheng Xiao, Chao Wang, Xuefeng Lu, Liuyuan Li, Shiying Liu, Yusheng Wu, Zhanjie Wang

Summary: The relationship between configurational entropy and lattice distortion in novel rare earth monosilicates was investigated, and the effect of configurational entropy on their properties was studied. The results showed that lattice distortion increased with the increase of configurational entropy, but a highly symmetrical crystal structure was formed when the configurational entropy was large enough, inhibiting the lattice distortion.

CORROSION SCIENCE (2024)