Journal
COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING
Volume 51, Issue -, Pages 11-21Publisher
ELSEVIER SCI LTD
DOI: 10.1016/j.compositesa.2013.04.002
Keywords
Discontinuous reinforcement; Microstructures; Computational modeling; Injection moulding
Funding
- US Department of Energy, Office of Energy Efficiency and Renewable Energy, Vehicle Technologies Program, as part of the Lightweight Materials Program [DE-AC05-00OR22725]
- UT-Battelle, LLC.
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Long-fiber thermoplastic (LFT) composites consist of an engineering thermoplastic matrix with glass or carbon reinforcing fibers that are initially 10-13 mm long. When an LFT is injection molded, flow during mold filling degrades the fiber length. Here we present a detailed quantitative model for fiber length attrition in a flowing fiber suspension. The model tracks a discrete fiber length distribution at each spatial node. A conservation equation for total fiber length is combined with a breakage rate that is based on buckling of fibers due to hydrodynamic forces. The model is combined with a mold filling simulation to predict spatial and temporal variations in fiber length distribution in a mold cavity during filling. The predictions compare well to experiments on a glass-fiber/PP LFT molding. Fiber length distributions predicted by the model are easily incorporated into micromechanics models to predict the stress-strain behavior of molded LFT materials. (C) 2013 Elsevier Ltd. All rights reserved.
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