Journal
CIRP ANNALS-MANUFACTURING TECHNOLOGY
Volume 63, Issue 1, Pages 521-524Publisher
ELSEVIER SCIENCE BV
DOI: 10.1016/j.cirp.2014.03.049
Keywords
Replication; Molding; High-aspect-ratio features
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Micro injection molding is a key technology for mass-production of micro-structured surfaces, such as optical and microfluidic devices. However, the complete replication of high aspect ratio micro features is challenging even using state-of-the-art high-speed injection systems, rapid heat cycle molding and vacuum mold venting. In this work the technological limits of micro-injection molding in replicating high aspect ratio micro-structured surfaces are experimentally investigated, using the molding of a bio-MEMS for erythrocytes depletion as a case study. The obtained results show how these limits are inherently related to an uneven distribution of cavity pressure during mold filling. (C) 2014 CIRP.
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