4.4 Review

PETROLEUM COKE GASIFICATION: A REVIEW

Journal

CANADIAN JOURNAL OF CHEMICAL ENGINEERING
Volume 92, Issue 3, Pages 441-468

Publisher

WILEY
DOI: 10.1002/cjce.21908

Keywords

petcoke; gasification; kinetics; synthesis gas; fixed bed; fluidised bed; entrained flow gasifiers; gasifier modelling

Ask authors/readers for more resources

The production of petroleum coke (petcoke) in the refineries is progressively peaking up because of the trend of processing heavy crudes and in turn, a renewed interest in delayed coking process. Therefore, an efficient, economical, and environmentally safe utilisation of petcoke has become imperative in the current petroleum refining scenario. Gasification of petcoke has emerged as one of the attractive options and is gaining increasing attention to convert the petcoke to value-added products. The process offers the refiners a variety of product slates mainly via synthesis gas route. The products include steam, hydrogen, electricity, chemicals (viz. methanol, ammonia, etc.), liquid fuels via Fischer-Tropsch (F-T) synthesis and so on. Petcoke has been identified as a potential feedstock for about 15% of the total planned gasification capacity worldwide. In the present communication, the published literature pertaining to petcoke gasification has been extensively analysed and a state-of-the-art review has been written that includes: (1) the importance of petcoke gasification in the present petroleum refining scenario; (2) petcoke gasification reaction mechanism, kinetics, and typical product profile; (3) parametric sensitivity of the operating variables such as temperature and pressure; (4) various gasifiers for petcoke gasification; (5) modelling efforts on different types of gasifiers and (6) future prospects of petcoke gasification. An attempt has been made to get the afore-mentioned aspects together in a thematic framework so that the information is available at a glance and is expected to be useful as a single point source to the researchers and practicing refiners.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.4
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Review Chemistry, Multidisciplinary

Ultrasound-intensified biodiesel production from algal biomass: a review

Dipesh Shikchand Patle, Ashutosh Pandey, Sameer Srivastava, Ashish N. Sawarkar, Sushil Kumar

Summary: This article reviews the techniques of conventional and in situ biodiesel synthesis from microalgae, with a focus on ultrasound-assisted biodiesel production. The study found that biodiesel production through ultrasonication assisted in situ processing of wet microalgae is at least three times more expensive than biodiesel production through conventional mechanisms from feedstocks such as waste cooking oil. The feasibility of ultrasound-intensified biodiesel production from microalgae is discussed.

ENVIRONMENTAL CHEMISTRY LETTERS (2021)

Article Engineering, Chemical

Design and retrofitting of ultrasound intensified and ionic liquid catalyzed in situ algal biodiesel production

Savyasachi Shrikhande, Gunavant Deshpande, Ashish N. Sawarkar, Z. Ahmad, Dipesh S. Patle

Summary: This study presents new processes for biodiesel production using wet microalgal feedstock, ionic liquid catalyst, and ultrasonication. Retrofitting with DWC and MVR led to significant cost savings in various aspects. The study highlights the importance of experimental design and economic analysis for improving biodiesel production processes.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2021)

Article Environmental Sciences

Co-pyrolysis of petroleum coke and banana leaves biomass: Kinetics, reaction mechanism, and thermodynamic analysis

Rajnish Kumar Singh, Trilok Patil, Deeksha Pandey, Shyam P. Tekade, Ashish N. Sawarkar

Summary: This study investigated the kinetics and thermodynamics of co-pyrolysis of petroleum coke and banana leaves biomass, revealing synergistic effects and determining activation energy and frequency factor. Thermodynamic parameters were also calculated to evaluate the feasibility and reactivity of the co-pyrolysis process, which could be valuable for the design of co-pyrolysis systems.

JOURNAL OF ENVIRONMENTAL MANAGEMENT (2022)

Article Energy & Fuels

Reaction kinetics and coke forming propensities of Arabian mix asphalt vis-a-vis Arabian mix vacuum residue

Ashish N. Sawarkar

Summary: This study investigated the coke forming propensities and kinetics of upgrading Arabian mix asphalt (AMA), finding that coke formation increases with temperature but slightly decreases at 475 degrees C after 60 minutes. The liquid product yield from AMA was significantly lower than that from Arabian mix vacuum residue (AMVR), while the coke yield from AMA was approximately 1.25 times higher than that from AMVR. The activation energy for the pathway involving petroleum coke formation from AMA was 257.94 kJ/mol, slightly lower than that of AMVR which was 262.12 kJ/mol.

PETROLEUM SCIENCE AND TECHNOLOGY (2022)

Article Agricultural Engineering

Pyrolysis of pigeon pea (Cajanus cajan) stalk: Kinetics and thermodynamic analysis of degradation stages via isoconversional and master plot methods

Nikhil Kirti, Shyam P. Tekade, Ankita Tagade, Ashish N. Sawarkar

Summary: This study investigated the pyrolysis potential of pigeon pea stalk (PPS) through thermogravimetric experiments and evaluated the activation energy and enthalpy. Thermodynamic parameters and reaction mechanisms were also analyzed.

BIORESOURCE TECHNOLOGY (2022)

Article Engineering, Chemical

Multiobjective optimization of ultrasound intensified and ionic liquid catalyzed in situ algal biodiesel production considering economic, environmental and safety indicators

Gunavant Deshpande, Savyasachi Shrikhande, Ashish N. Sawarkar, Dipesh S. Patle

Summary: The current study focuses on the multiobjective optimization of an ultrasound intensified and ionic liquid catalyzed in situ transesterification of wet microalgae for renewable biodiesel production. The process is developed and simulated in Aspen Plus V10 simulator and an excel based multiobjective optimization (EMOO) programme for the elitist non-dominated sorting genetic algorithm-II is used for optimization. Total Annual Cost, organic waste, individual risk, and CO2 emission are chosen as the objectives for the constrained optimization of this process. The results show that the TAC reduces with the increase in the generation of organic waste, CO2 emission and IR. This article contemplates and articulates the reasons for the obtained trade-offs between objectives. The quantitative trade-offs between objectives aid to the better decision making about the process design and operation while satisfying economic, environmental and safety concerns. Finally, net flow method (NFM) has been implemented for the identification of best suitable solution in the Pareto-optimal fronts. Simultaneous optimization of all four objectives resulted in the impressive savings in TAC, organic waste, IR, and CO2 emission.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2022)

Article Engineering, Environmental

Simultaneous optimization of economic, environmental and safety criteria for algal biodiesel process retrofitted using dividing wall column and multistage vapor recompression

Gunavant Deshpande, Savyasachi Shrikhande, Dipesh S. Patle, Ashish N. Sawarkar

Summary: The present study focuses on the multiobjective optimization of retrofitted in situ algal biodiesel process. By intensifying the transesterification of algal lipids with ultrasonication and catalyzing with an ionic liquid catalyst, and retrofitting conventional distillation columns into a dividing wall column, the energy consumption and CO2 emission of the process are significantly reduced. The multiobjective optimization results in a substantial decrease in cost, environmental impact, and safety risk.

PROCESS SAFETY AND ENVIRONMENTAL PROTECTION (2022)

Article Agricultural Engineering

Insights into kinetic and thermodynamic analyses of co-pyrolysis of wheat straw and plastic waste via thermogravimetric analysis

Sanjay Singh, Ankita Tagade, Ashish Verma, Ajay Sharma, Shyam P. Tekade, Ashish N. Sawarkar

Summary: This study investigated the co-pyrolysis of wheat straw and polyethylene using thermogravimetric experiments. The results showed that the maximum decomposition temperature ranges and kinetic parameters differed for the two materials. First-order reaction kinetics and diffusion models were found to dominate the co-pyrolysis process. Thermodynamic analysis confirmed the feasibility of the co-pyrolysis.

BIORESOURCE TECHNOLOGY (2022)

Article Agricultural Engineering

Thermochemical characterization of post-phytoremediated vetiver (Vetiveria zizanioides (L.) Nash) root and shoot for their prospective bioenergy potential

Pawan Kumar, Vishwajeet P. Singh, Ankita Tagade, Ashish N. Sawarkar

Summary: This study comprehensively characterized vetiver root (VR) and vetiver shoot (VS) after phytoremediation of heavy metal-contaminated soil. Physico-chemical properties, thermal degradation behavior, functional groups, and surface morphology were determined through various analyses. VR and VS had significantly high cellulose and hemicellulose contents and showed potential for producing pyro-gas and biochar. VR had higher inorganic matter content than VS. FESEM analysis showed that both VR and VS had porous structures with a large surface area. The thermal decomposition of VR and VS followed reaction-order and diffusion mechanisms.

INDUSTRIAL CROPS AND PRODUCTS (2023)

Article Energy & Fuels

Comparison of artificial neural network and response surface methodology for evaluation of the predictive capability of bio-oil yield from pyrolysis of Mangifera indica wood sawdust

Ajay Sharma, Bhupendra Suryawanshi, Bikash Mohanty, Ashish N. Sawarkar

Summary: In this research, artificial neural network (ANN) and response surface methodology (RSM) were used to predict the extraction yield (EY) of bio-oil from Mangifera indica wood (MIW) sawdust. The optimized ANN-FFBP and RSM-CCD models were developed, with the ANN-FFBP model showing superior performance. The analysis of the bio-oil revealed the presence of valuable compounds, and various techniques confirmed the commercial significance of the extracted pyrolysis products. Techno-economic assessment indicated a profitable margin for bio-oil production at an industrial scale of 10 TPD.
Review Agricultural Engineering

Valorization of millet agro-residues for bioenergy production through pyrolysis: Recent inroads, technological bottlenecks, possible remedies, and future directions

Ankita Tagade, Ashish N. Sawarkar

Summary: Recently, millets have gained increasing attention due to their outstanding agronomic traits, nutritional significance, and focus on promoting their health benefits. This has resulted in cultivation of various millet varieties worldwide, generating a significant amount of millet agro-residues. This study critically analyzes previous investigations on the pyrolysis of different millet agro-residues, including physico-chemical characterization, kinetics and thermodynamic parameters, reactors used, and the relationship between reaction conditions and characteristics of millet-derived biochar and potential applications. Specific research gaps are identified based on the analysis, and future directions for harnessing the energy potential of millet agro-residues are discussed. This analysis is expected to be useful for researchers in further exploring the sustainable utilization of millet agro-residues in conjunction with other commonly used agro-residues.

BIORESOURCE TECHNOLOGY (2023)

Article Green & Sustainable Science & Technology

Critical insights into pyrolysis and co-pyrolysis of poplar and eucalyptus wood sawdust: Physico-chemical characterization, kinetic triplets, reaction mechanism, and thermodynamic analysis

Ajay Sharma, A. Aravind Kumar, Bikash Mohanty, Ashish N. Sawarkar

Summary: In this study, the physico-chemical characterization, pyrolysis kinetics, and thermodynamic analysis of poplar wood, eucalyptus wood, and their binary blend were investigated using TGAthermograms obtained at different heating rates. The kinetic parameters were determined using model-fitting and model-free methods, which resulted in different sets of values. The endothermicity, stability, and energy barrier were found to be different for the different materials. The behavior of the pyrolysis reaction was established using the Criado method.

RENEWABLE ENERGY (2023)

Article Engineering, Environmental

New approach for biodegradation of Malathion pesticide by Bacillus sp. isolated from agricultural field: Bioreactor and kinetics

S. R. Geed, A. N. Sawarkar, R. S. Singh, B. N. Rai

Summary: This study focuses on bioremediation strategies for degrading Malathion by isolating potential microbes, enhancing degradation rate in batch packed bed bioreactor, confirming metabolites, and conducting proteomics analysis. It was found that Bacillus sp. S4 is more effective than Bacillus sp. S1 and Bacillus sp. S2 in bioremediation of Malathion. The maximum removal efficiency of Malathion (72%) was achieved in a free cell and further improved to 84% in a batch packed bed bioreactor at optimum pH (7.5) and temperature (32 degrees C). Two metabolites, Malathion monocarboxylic acid and Succinic acid, were identified. Growth kinetics and inhibition kinetics were evaluated, and proteins were characterized through sequential, functional, and structural analysis. The findings are expected to contribute to the practical application of Bacillus sp. S4 in removing Malathion from contaminated environments.

JOURNAL OF ENVIRONMENTAL CHEMICAL ENGINEERING (2022)

Article Engineering, Chemical

Effect of crystallizer design and operational parameters on the batch crystallization of ibuprofen I: experimental

Achyut Pakhare, Channamallikarjun Mathpati, Vishwanath H. Dalvi, Jyeshtharaj Joshi, Raosaheb Patil, Ekambara Kalekudithi

Summary: The crystal characteristics of ibuprofen are influenced by various design and operating parameters, such as impeller design, speed, seed size and quantity, and cooling profiles. Proper adjustment of these parameters can improve the flow properties and crystal size of ibuprofen, and closed clear impellers show better performance.

INDIAN CHEMICAL ENGINEER (2022)

Article Engineering, Chemical

Pyrolysis of corn cob: physico-chemical characterization, thermal decomposition behavior and kinetic analysis

Sanjay Singh, Ashish N. Sawarkar

Summary: The study focuses on the bioenergy potential of corn cob, analyzing its physico-chemical characteristics, thermal degradation behavior, and pyrolysis kinetics. Results suggest significant content of cellulose and hemicellulose in corn cob, indicating its high yield potential for bio-oil production through pyrolysis. The activation energy for pyrolysis of corn cob, determined using isoconversional methods, was found to be in close proximity, highlighting the prospective bioenergy potential of corn cob as a feedstock for the pyrolysis process.

CHEMICAL PRODUCT AND PROCESS MODELING (2021)

No Data Available