4.6 Article

Making Use of Process Tomography Data for Multivariate Statistical Process Control

Journal

AICHE JOURNAL
Volume 57, Issue 9, Pages 2360-2368

Publisher

WILEY
DOI: 10.1002/aic.12443

Keywords

electrical resistance tomography; multivariate statistical process control; principal component analysis; emulsion

Funding

  1. Technology Strategy Board [TP/SC/6/1/10097]
  2. UK Engineering and Physical Sciences Research Council [EP/E040624/1, EP/H008853/1]
  3. EPSRC [EP/H008853/1, EP/E040624/1] Funding Source: UKRI
  4. Engineering and Physical Sciences Research Council [EP/H008853/1, EP/E040624/1] Funding Source: researchfish

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A novel strategy for making effective use of on-line process tomography measurements for process monitoring is described. The electrical resistance tomography (ERT) sensing system equipped with sixteen electrodes provides 104 conductivity measurements every 25 ms. The data has traditionally been used for construction of images for display purpose. In this study, ERT data was used for multivariate statistical process control. Data at predefined normal operational conditions was processed using principal component analysis. The compressed data was used to derive two statistics, T-2 and squared prediction error (SPE). T-2 and SPE charts predict the probability that the process being monitored has undergone statistically significant changes from previous state or the so-called normal operational state, in terms of mixing quality. The methodology is illustrated by reference to a case study of a sunflower oil/water emulsion process. (C) 2010 American Institute of Chemical Engineers AIChE J, 57: 2360-2368, 2011

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