4.7 Article

Chemical aspects of plasma spraying of zirconia-based thermal barrier coatings

Journal

ACTA MATERIALIA
Volume 56, Issue 18, Pages 5177-5187

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.actamat.2008.07.006

Keywords

Plasma spraying; Thermal barrier coatings; Impurity segregation; Yttria; Ceria

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Zirconia-based thermal barrier coatings (TBCs) of nominal chemical composition 8 wt.% Y2O3-ZrO2 and 25.5 wt.% CeO2-2.5 Y2OP3-ZrO2 were prepared by atmospheric plasma spray and low-pressure plasma spray by selecting different deposition parameters. The surface chemical composition has been investigated by X-ray photoelectron spectroscopy in order to study the variation of surface chemical composition induced by the plasma-spraying process as a function of deposition parameters. The results reveal the occurrence of chemical-physical reactions such as stabilizing oxide depletion and enrichment, reduction to lower valence states, impurity segregation phenomena and the formation of new species. The chemical information was confirmed by differential thermal analysis measurements, which indicates that chemical aspects in plasma spraying are relevant and should be considered in designing reliable TBCs for maximum performance in aerospace applications. (C) 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

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