Journal
IIE TRANSACTIONS
Volume 48, Issue 7, Pages 579-598Publisher
TAYLOR & FRANCIS INC
DOI: 10.1080/0740817X.2015.1122254
Keywords
Sparse estimation; compressive sensing; real-time process monitoring; heterogeneous sensor data; greedy Bayesian estimation; additive manufacturing; semiconductor chemical-mechanical planarization
Funding
- National Science Foundation [1401511, 1436592]
- Div Of Civil, Mechanical, & Manufact Inn
- Directorate For Engineering [1436592] Funding Source: National Science Foundation
- Div Of Civil, Mechanical, & Manufact Inn
- Directorate For Engineering [1401511] Funding Source: National Science Foundation
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The objective of this work is to realize real-time monitoring of process conditions in advanced manufacturing using multiple heterogeneous sensor signals. To achieve this objective we propose an approach invoking the concept of sparse estimation called online sparse estimation-based classification (OSEC). The novelty of the OSEC approach is in representing data from sensor signals as an underdetermined linear system of equations and subsequently solving the underdetermined linear system using a newly developed greedy Bayesian estimation method. We apply the OSEC approach to two advanced manufacturing scenarios, namely, a fused filament fabrication additive manufacturing process and an ultraprecision semiconductor chemical-mechanical planarization process. Using the proposed OSEC approach, process drifts are detected and classified with higher accuracy compared with popular machine learning techniques. Process drifts were detected and classified with a fidelity approaching 90% (F-score) using OSEC. In comparison, conventional signal analysis techniques-e.g., neural networks, support vector machines, quadratic discriminant analysis, naive Bayes-were evaluated with F-score in the range of 40% to 70%.
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