From Checkerboard-Like Sand Barriers to 3D Cu@CNF Composite Current Collectors for High-Performance Batteries

While the architecture, surface morphology, and electrical conductivity of current collectors may significantly affect the performance of electrochemical cells, many challenges still remain in design and cost-effective fabrication of highly efficient current collectors for a new generation of energy storage and conversion devices. Here the findings in design and fabrication of a 3D checkerboard-like Cu@CNF composite current collector for lithium-ion batteries are reported. The surface of the current collector is modified with patterned grooves and amorphous carbon nanofibers, imitating the checkerboard-like sand barriers in desert regions. Due to a combined effect of the grooves and the carbon nanofibers, a battery based on this current collector retains a reversible capacity of 410.1 mAh g(-1) (beyond the theoretical capacity of carbonaceous materials of 372 mAh g(-1)) with good capacity retention (greater than 84.9% of the initial capacity after 50 cycles), resulting in 66.2% and 42.6% improvement in reversible capacity and capacity retention, respectively, compared to the batteries using traditional Cu current collectors. Based on the excellent electrochemical performance, this composite current collector is believed to be an attractive alternative to the traditional commercially used current collectors for the anode of high-power energy storage systems.