4.8 Article

Improved Corrosion Resistance and Mechanical Properties of CrN Hard Coatings with an Atomic Layer Deposited Al2O3 Inter layer

Journal

ACS APPLIED MATERIALS & INTERFACES
Volume 7, Issue 48, Pages 26716-26725

Publisher

AMER CHEMICAL SOC
DOI: 10.1021/acsami.5b08696

Keywords

hard coatings; atomic layer deposition; Al2O3 interlayer; corrosion protection; mechanical properties

Funding

  1. Ministry of Trade, Industry and Energy (MOTIE)
  2. Korea Institute for Advancement of Technology (KIAT)
  3. Basic Science Research Program of the National Research Foundation of Korea (NRF) - Ministry of Education [201416180001]
  4. Global Frontier R&D Program of the Center for Hybrid Interface Materials (HIM) - Ministry of Science, ICT and Future Planning [2013M3A6B1078874]

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A new approach was adopted to improve the corrosion resistance of CrN hard coatings by inserting a Al2O3 layer through atomic layer deposition. The influence of the addition of a Al2O3 interlayer, its thickness, and the position of its insertion on the microstructure, surface roughness, corrosion behavior, and mechanical properties of the coatings was investigated. The results indicated that addition of a dense atomic layer deposited Al2O3 interlayer led to a significant decrease in the average grain size and surface roughness and to greatly improved corrosion resistance and corrosion durability of CrN coatings while maintaining their mechanical properties. Increasing the thickness of the Al2O3 interlayer and altering its insertion position so that it was near the surface of the coating also resulted in superior performance of the coating. The mechanism of this effect can be explained by the dense.Al2O3 interlayer acting as a good sealing layer that inhibits charge transfer, diffusion of corrosive substances, and dislocation motion.

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