4.7 Article

High voltage fragmentation of composites from secondary raw materials - Potential and limitations

Journal

WASTE MANAGEMENT
Volume 74, Issue -, Pages 123-134

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.wasman.2017.12.031

Keywords

Recycling; Comminution; High voltage fragmentation; Specific energy consumption; Economic efficiency

Ask authors/readers for more resources

The comminution of composites for liberation of valuable components is a costly and energy-intensive process within the recycling of spent products. It therefore is continuously studied and optimized. In addition to conventional mechanical comminution innovative new principles for size reduction have been developed. One is the use of high voltage (HV) pulses, which is known to be a technology selectively liberating along phase boundaries. This technology offers the advantage of targeted liberation, preventing overgrinding of the material and thus improving the overall processing as well as product quality. In this study, the high voltage fragmentation of three different non-brittle composites (galvanized plastics, carbon fibre composites, electrode foils from Li-ion batteries) was investigated. The influence of pulse rate, number of pulses and filling level on the liberation and efficiency of comminution is discussed. Using the guideline VDI 2225 HV, fragmentation is compared to conventional mechanical comminution with respect to numerous criteria such as cost, throughput, energy consumption, availability and scalability. It was found that at current state of development, HV fragmentation cannot compete with mechanical comminution beyond laboratory scale. (C) 2017 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Chemical

Preparation strategy for statistically significant micrometer-sized particle systems suitable for correlative 3D imaging workflows on the example of X-ray microtomography

Ralf Ditscherlein, Thomas Leissner, Urs A. Peuker

Summary: Characterization of multidimensional particle property distributions through computed tomography requires an adapted sample preparation strategy to generate spatially separated particles and ensure sample stability. In this study, an epoxy-based method with low X-ray absorbing graphite nanoparticles as spacer is presented, along with a machine learning-based method for discretizing the particle system. Results are compared with data from previous studies and validation measurements.

POWDER TECHNOLOGY (2022)

Article Materials Science, Multidisciplinary

PARROT: A Pilot Study on the Open Access Provision of Particle-Discrete Tomographic Datasets

Ralf Ditscherlein, Orkun Furat, Erik Loewer, Raik Mehnert, Robin Trunk, Thomas Leissner, Mathias J. Krause, Volker Schmidt, Urs A. Peuker

Summary: This paper proposes a method for designing an open access archive for particle-discrete tomographic datasets, and introduces the PARROT database along with three illustrative use cases. The archive is a result of a pilot study in the field of particle technology and serves as a starting point for similar projects.

MICROSCOPY AND MICROANALYSIS (2022)

Article Chemistry, Multidisciplinary

Influence of pre-dewatering on the success of cake washing

Andreas Brueckner, Thomas Sprott, Urs Alexander Peuker, Bernhard Hoffner

Summary: This study investigates the influence of different start saturations on the displacement regime of washing curve in cake washing of undersaturated filter cakes, and finds that an increase in saturation happens at the beginning of the washing process.

SEPARATION SCIENCE AND TECHNOLOGY (2023)

Article Materials Science, Multidisciplinary

Influence of Cell Opening Methods on Electrolyte Removal during Processing in Lithium-Ion Battery Recycling

Denis Manuel Werner, Thomas Muetze, Urs Alexander Peuker

Summary: This study investigates the influence of different pretreatment strategies on the recycling process of lithium-ion batteries, and discusses the safety of cell opening, technical recycling efficiencies, and their impact on future industrial waste management.

METALS (2022)

Review Engineering, Chemical

Review on Zigzag Air Classifier

Alexandra Kaas, Thomas Mutze, Urs A. Peuker

Summary: This paper discusses the design, mode of operation, influencing parameters, and research progress of the ZZ classifier, which has wide applications in recycling and other fields.

PROCESSES (2022)

Article Materials Science, Multidisciplinary

Suitability of Eroded Particles from Die-Sink Electro Discharge Machining for Additive Manufacturing-Review, Characterization and Processing

Oliver Voigt, Urs Alexander Peuker

Summary: This study investigates the waste products of die-sink electro discharge machining (die-sink EDM) and explores their suitability as recycled materials in additive manufacturing (AM). The study finds that the waste particles fulfill the main requirements for AM usage in terms of size and shape, but chemical purity and the removal of undesired elements need improvement.

METALS (2022)

Article Materials Science, Multidisciplinary

Influence of Pretreatment Strategy on the Crushing of Spent Lithium-Ion Batteries

Denis Manuel Werner, Thomas Muetze, Urs Alexander Peuker

Summary: The increasing production of lithium-ion batteries necessitates an efficient and sustainable waste management scheme. This study investigates the dependence on pretreatment and crushing for the recycling of end-of-life LIBs, and analyzes the properties and composition of the resulting crushed products. The findings reveal trends for successful separation strategies and provide recommendations for the liberation of LIBs.

METALS (2022)

Article Engineering, Chemical

3D analysis of equally X-ray attenuating mineralogical phases utilizing a correlative tomographic workflow across multiple length scales

Silvan Englisch, Ralf Ditscherlein, Tom Kirstein, Leonard Hansen, Orkun Furat, Dominik Drobek, Thomas Leissner, Benjamin Apeleo Zubiri, Alfred P. Weber, Volker Schmidt, Urs A. Peuker, Erdmann Spiecker

Summary: A 3D characterization workflow combining micro and nano X-ray computed tomography (Micro-CT, Nano-CT) and analytical scanning electron microscopy (SEM) is introduced for particle composite materials. It can be applied to analyze powders ranging from 0.3 μm to 15 μm. This workflow allows for quantitative characterization of particle size, phase distribution, and mineral degree of liberation.

POWDER TECHNOLOGY (2023)

Article Engineering, Chemical

Quantitative Analysis of Separated Impurities inside Filter Cakes with Phantom-Aided X-ray Tomography

Judith Miriam Friebel, Diana Neuber, Thomas Buchwald, Ralf Ditscherlein, Urs Alexander Peuker

Summary: This study introduces a new approach to quantify the amount of impurity deposited inside a filter cake using X-ray tomography. A model system consisting of kieselguhr as filter aid and barium sulphate as impurity is chosen, and a calibration approach is used to gain insight into subvoxel information. The approach delivers valid results for the chosen material system and reveals unexpected characteristics of the filter cake structure.

CHEMENGINEERING (2023)

Article Engineering, Mechanical

On the structural integrity and fatigue performance of additively manufactured Ti-6Al-4V parts processed using mechanically recycled powders

Julia Richter, Thomas Wegener, Robert Kratzsch, Malte Vollmer, Urs Peuker, Thomas Niendorf

Summary: This study investigates the importance of powder recycling in additive manufacturing and conducts experiments on the preparation and application of recycled powder. The results show that mechanically recycled powder can partially substitute virgin powder.

INTERNATIONAL JOURNAL OF FATIGUE (2023)

Article Imaging Science & Photographic Technology

Fast and Efficient Evaluation of the Mass Composition of Shredded Electrodes from Lithium-Ion Batteries Using 2D Imaging

Peter Bischoff, Alexandra Kaas, Christiane Schuster, Thomas Haertling, Urs Peuker

Summary: With the increasing number of electrical devices, efficient recycling processes of electric components, especially lithium-ion batteries, are in demand. In order to achieve high material purities, mechanical recycling involves comminution and sorting. Determining the yield and recovery rate is crucial for adapting the processes, and we developed an automated method based on image analysis and correlation analysis to determine the mass composition. This method accelerates the process, improves accuracy, and reduces evaluation costs.

JOURNAL OF IMAGING (2023)

Article Electrochemistry

Influence of the Crusher Settings and a Thermal Pre-Treatment on the Properties of the Fine Fraction (Black Mass) from Mechanical Lithium-Ion Battery Recycling

Christian Wilke, Denis Manuel Werner, Alexandra Kaas, Urs Alexander Peuker

Summary: With the growing number of electric vehicles, recycling used lithium-ion batteries has become increasingly important. This study investigates the impact of crusher settings and pre-treatment temperatures on the composition and properties of the black mass, aiming to find the optimum balance between recovering coatings and conductive salts while limiting the amount of aluminum and copper in the black mass.

BATTERIES-BASEL (2023)

Article Geochemistry & Geophysics

Characterization of Magnetic and Mineralogical Properties of Slag Particles from WEEE Processing

Asim Siddique, Peter Boelens, Fangchao Long, Shengqiang Zhou, Veerle Cnudde, Thomas Leissner

Summary: Magnetic separation plays a crucial role in mineral processing and recycling industries. This study proposes a methodology to comprehensively characterize and classify Waste Electrical and Electronic Equipment (WEEE) slag, aiming to establish the connection between slag properties and the separation process. The methodology involves sieving, classification based on magnetic susceptibility, and mineral liberation analysis. This in-depth analysis provides insights into the separation behavior of different slag phases, contributing to the development of predictive separation models.

MINERALS (2023)

Article Materials Science, Multidisciplinary

Influence of the Cell Type on the Physical Processes of the Mechanical Recycling of Automotive Lithium-Ion Batteries

Christian Wilke, Alexandra Kaas, Urs Alexander Peuker

Summary: This study investigates the impact of different types of lithium-ion batteries on a standardized mechanical recycling process. It reveals that pouch cells require lower energy consumption for crushing and different cell types have significant variations in particle size distribution.

METALS (2023)

Article Engineering, Environmental

Influence of different discharge levels on the mechanical recycling efficiency of lithium-ion batteries

Alexandra Kaas, Christian Wilke, Anna Vanderbruggen, Urs A. Peuker

Summary: Prior to mechanical processing, discharging is necessary to prevent hazards. Different discharge levels can impact the mechanical recycling and resulting material, leading to copper and active material deposits, deteriorating the quality of the black mass and contaminating the products.

WASTE MANAGEMENT (2023)

Article Engineering, Environmental

Preferential and efficient extraction of lithium under the combined action of reduction of herb-medicine residue and leaching of oxalic acid

Xiaojian Liu, Bei Wang, Yayun Ma, Xiangyang Zhou, Juan Yang, Yuehui He, Jingjing Tang, Fanyun Su, Wan Yang

Summary: This study proposes a combined process of reduction roasting of herb-medicine residue and oxalic acid leaching to improve the recovery efficiency of lithium from spent lithium-ion batteries. By utilizing the reducing gas produced from the pyrolysis of herb-medicine residue, the layered structure of the cathode powder is destroyed and converted into Li2CO3, Ni, Co, and MnO. Additionally, selective extraction of lithium is achieved using oxalic acid, and the efficiency and kinetics of lithium extraction are improved under the combined action of herb-medicine residue and oxalic acid.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Integrating PET chemical recycling with pyrolysis of mixed plastic waste via pressureless alkaline depolymerization in a hydrocarbon solvent

Muxina Konarova, Nuno Batalha, Gabriel Fraga, Mohamed H. M. Ahmed, Steven Pratt, Bronwyn Laycock

Summary: This study presents a proof of concept for a technology that integrates PET recovery from mixed plastic waste and plastic pyrolysis. By depolymerizing PET into TPA using a low volatility oil as medium, it achieves low-pressure operation and a selective separation and recovery of TPA from the product mix. Full PET conversion and high TPA recovery were achieved, making it an effective solution for processing mixed waste streams and improving the yield and quality of liquid product from thermal pyrolysis compared to untreated feedstock.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Enhanced heavy metal stabilization and phosphorus retention during the hydrothermal carbonization of swine manure by in-situ formation of MgFe2O4

Zhenhua Sun, Jing Li, Xuejiang Wang, Siqing Xia, Jianfu Zhao

Summary: This study investigated the influence of in-situ formed MgFe2O4 on the hydrothermal treatment of swine manure. The results showed that the in-situ formation of MgFe2O4 improved the dehydration and decarboxylation of organic components in swine manure, thereby improving its carbonization degree. Furthermore, it enhanced the stabilization of heavy metals and the retention of phosphorus. MgFe2O4 modified hydrochars exhibited remarkable adsorption capacity for Pb(II) and Cu(II) without any leaching of heavy metals.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Assessing the social cost of municipal solid waste management in Beijing: A systematic life cycle analysis

Yijing Jiang, Boyang Leng, Jingxin Xi

Summary: The increased generation of municipal solid waste has had a significant impact on the economy, environment, and public health. The current waste treatment process has limitations. By developing a comprehensive social costing model, this study assesses the impacts of municipal solid waste management throughout its life cycle and provides policymakers with best practices and feasibility information.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Lean-circular maturity model (LCMM) for companies' self-assessment in terms of process, product and life cycle thinking

Marina Hernandes de Paula e Silva, Ricardo Coser Mergulha, Jose Geraldo Vidal Vieira, Andrea Brasco Pampanelli, Rodrigo Salvador, Diogo Aparecido Lopes Silva

Summary: This study developed and implemented a self-assessment tool to assist companies in decision-making processes for establishing circular flows based on Lean Manufacturing and Circular Economy principles. The tool utilized a maturity model and was applied to nine companies of varying characteristics. The findings revealed that certain companies showed higher maturity in water-waste and chemical-emissions management, with larger enterprises focusing on these strategies. However, many companies lacked sufficient training and employee awareness prior to seeking cleaner alternatives, and comprehensive actions to manage the product lifecycle were lacking. To address these gaps, the tool provided tailored recommendations for each company to improve their processes, products, and value chain.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Hidden realities: Food waste from servings in mini size packaging

Gamze Dogdu, Turgay Pekdemir, Sanaz Lakestani, Seyda Karabork, Osman Cavus

Summary: This paper presents data on food waste associated with mini size food packaging services, highlighting the difficulties in emptying the food and consumer wastefulness as the main causes. These findings have significant implications for the sustainability of food and relevant packaging.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Co-enhancing effects of zero valent iron and magnetite on anaerobic methanogenesis of food waste at transition temperature (45 °C) and various organic loading rates

Qingxia Li, Xin Kong, Yuxin Chen, Jianan Niu, Jia Jing, Jin Yuan, Yifeng Zhang

Summary: This study investigates how to enhance methane production from food waste after hydrothermal pretreatment. The results demonstrate a significant increase in methane yield when zero-valent iron and magnetite are used together, and high organic loading is favorable for methane production. Microbial diversity analysis further reveals the dominant pathways and metabolic processes involved in methane generation.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Synthesis of tapioca starch/palm oil encapsulated urea-impregnated biochar derived from peppercorn waste as a sustainable controlled-release fertilizer

D. H. H. Sim, I. A. W. Tan, L. L. P. Lim, E. T. Lau, B. H. Hameed

Summary: The development of controlled-release fertilizer formulation is important for preventing environmental pollution caused by nutrient leaching and volatilization. This study combined biochar-based fertilizer with encapsulation technology to improve the nutrient release mechanism. Optimal conditions for synthesizing urea-impregnated biochar (UIB) were determined using central composite design, and the release of nitrogen was described by mathematical models. Results showed that encapsulated UIB (EUIB) achieved complete release of nitrogen in water and exhibited improved water retention in sandy-textural soil. Therefore, EUIB derived from peppercorn waste has the potential to be used as a sustainable controlled-release fertilizer for agriculture.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Mathematical modeling of biochar's role in elevating co-composted poultry carcass temperatures

Yuchuan Wang, Neslihan Akdeniz

Summary: Incorporating biochar into composting systems can increase compost temperatures. This study developed a heat transfer model for a biochar-amended co-composting system and found that biochar increased thermal conductive losses but also enhanced microbial activity, resulting in an overall increase in total heat unit. When biochar was applied on the surface, it mainly functioned as an insulator.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

The relationship between retail price promotions and household-level food waste: Busting the myth with behavioural data?

George Tsalis, Birger Boutrup Jensen, Jessica Aschemann-Witzel

Summary: This paper empirically explores the relationship between retail price promotions and household food waste. The results show that households with a higher proportion of discount food purchases and environmental awareness tend to waste less food, while larger households and those lacking food handling skills tend to waste more food.

WASTE MANAGEMENT (2024)

Article Engineering, Environmental

Recycling of fiber reinforced composites: Online mass spectrometric tracing, offline physicochemical speciation and toxicological evaluation of a pilot plant pyrolytic conversion

Lukas Friederici, Arne Koch, Patrick Martens, Jana Pantzke, Sebastiano Di Bucchianico, Thorsten Streibel, Christopher P. Rueger, Ralf Zimmermann

Summary: The increasing demand for lightweight materials has led to a rise in fiber-reinforced plastic (FRP) production. However, the properties and compositional range of FRPs pose challenges to recycling strategies. Pyrolysis has emerged as a promising method for separating the fibers from the polymer matrix. This study investigated the pyrolysis process using thermal analysis and high-resolution mass spectrometry, and also assessed the toxicity of the recovered fibers using an in vitro model.

WASTE MANAGEMENT (2024)

Review Engineering, Environmental

Smart waste management 4.0: The transition from a systematic review to an integrated framework

Devika Kannan, Shakiba Khademolqorani, Nassibeh Janatyan, Somaieh Alavi

Summary: This paper introduces Smart Waste Management (SWM) that applies Industry 4.0 technologies in waste management. A framework called SWM4.0 is developed, which highlights the importance of smart people, smart cities, smart enterprises, and smart factories in achieving successful waste management. The paper also suggests future research directions and managerial implications.

WASTE MANAGEMENT (2024)