Review
Materials Science, Composites
Vishal Mishra, Sushant Negi, Simanchal Kar, Anup Kumar Sharma, Yadav Narendra Kumar Rajbahadur, Avinash Kumar
Summary: This article provides a systematic review on thermoplastic composite structure prepared through FDM technology and summarizes the current knowledge about the use of various additives to improve the overall quality of FDM parts. The common defects associated with FDM printed composite structures and the methods required to improve the quality of FDM composite parts are also discussed in this article.
JOURNAL OF THERMOPLASTIC COMPOSITE MATERIALS
(2023)
Article
Materials Science, Textiles
Ajay Jayswal, Katherine O. Griffin, Julia L. Hancock, Sabit Adanur
Summary: The purpose of this research is to design, 3D print, and analyze the mechanical properties of fabric structures. The study shows that weft knitted fabrics have good ductile response and can bear significant tensile load, while circular braided structures can be used in shock absorption applications.
JOURNAL OF THE TEXTILE INSTITUTE
(2023)
Article
Chemistry, Multidisciplinary
Mohammed Nuwaid Nattukallingal, Ziying Ran, Ahmed Abass
Summary: FDM 3D printing technology is cost-effective but generates plastic waste. To recycle this waste, a 3D printer material-recycling machine (3DP-MRM) was developed and tested successfully with minor issues.
APPLIED SCIENCES-BASEL
(2023)
Article
Engineering, Mechanical
Merve Tunay, Erhan Cetin
Summary: This experimental study investigates the energy absorption performance of re-entrant auxetic structures with different design parameters. The results show that strut thickness has the highest influence on energy absorption criteria, while strut angle and strut orientation have smaller contributions.
JOURNAL OF THE BRAZILIAN SOCIETY OF MECHANICAL SCIENCES AND ENGINEERING
(2023)
Review
Polymer Science
Davide Mocerino, Maria Rosaria Ricciardi, Vincenza Antonucci, Ilaria Papa
Summary: Additive Manufacturing (AM) techniques are being used to develop complex and unique prototypes quickly and affordably. Fused Deposition Modelling (FDM) specifically offers advantages in terms of cost, implementation, and design freedom. This review focuses on the use of AM, particularly FDM, to create auxetic structures with negative Poisson ratio and enhanced mechanical properties, and discusses their applications in various fields.
Article
Polymer Science
Muhammad Harris, Hammad Mohsin, Johan Potgieter, Kashif Ishfaq, Richard Archer, Qun Chen, Karnika De Silva, Marie-Joo Le Guen, Russell Wilson, Khalid Mahmood Arif
Summary: This research introduces a partially biodegradable polymeric blend for large-scale fused deposition modeling. The blend demonstrates high stability against soil biodegradation, with excellent mechanical strength and high mass retention percentage.
Article
Materials Science, Ceramics
Furong Niu, Xiaole Yang, Yuanbing Li, Jinyu Guo, Liu Peng, Zhipeng Xie, Xianfeng Yang
Summary: Dense Si3N4 ceramics were successfully prepared by fused deposition molding method accompanied by gas pressure sintering. The study focused on the characterization of surface steps, inter layer bonding, and microstructure evolution. It was found that layer thickness and nozzle diameter had little effect on the density and flexural strength of the ceramics. The contour offset path filling strategy was found to be more effective in obtaining higher flexural strength of the sintered parts.
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
(2022)
Article
Chemistry, Analytical
Markus Mader, Christof Rein, Eveline Konrat, Sophia Lena Meermeyer, Cornelia Lee-Thedieck, Frederik Kotz-Helmer, Bastian E. Rapp
Summary: Polystyrene (PS) is widely used in biomedical and life science research, and this study presents a novel approach of 3D printing transparent PS microfluidic chips. The successful development of this prototyping method using fused deposition modeling (FDM) will significantly accelerate the production of future biomedical microfluidic chips.
Review
Automation & Control Systems
Kumaresan Rajan, Mahendran Samykano, Kumaran Kadirgama, Wan Sharuzi Wan Harun, Md Mustafizur Rahman
Summary: In recent years, 3D printing technology has been crucial in fabricating customized products in various industrial sectors at a low cost and faster speed. Among the techniques, fused deposition modeling (FDM) stands out as one of the most efficient and economical methods. Researchers have been expanding the range of materials and optimizing the FDM process parameters to extend its applications.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Review
Chemistry, Multidisciplinary
Michele Martini, Massimiliano Scaccia, Gabriele Marchello, Haider Abidi, Mariapaola D'Imperio, Ferdinando Cannella
Summary: This article reviews FDM technologies, including the models of extrusion and deposition, as well as the control strategies currently adopted in industry.
APPLIED SCIENCES-BASEL
(2022)
Article
Chemistry, Analytical
Muhammad Asif Ali Rehmani, Swapna A. Jaywant, Khalid Mahmood Arif
Summary: This paper explores the use of fused deposition modeling (FDM) for printing microchannels, comparing the size, flow rate, and printing accuracy of two low-cost desktop printers. It also highlights the geometry-dependent printing issues of microchannels, pressure changes in complex geometries, and the potential for leaks at certain flow rates in FDM printed parts without pre or post processing.
Review
Pharmacology & Pharmacy
Suresh Bandari, Dinesh Nyavanandi, Nagireddy Dumpa, Michael A. Repka
Summary: Interest in 3D printing for pharmaceutical applications has been on the rise, with HME-based FDM 3D printing being extensively investigated for patient-focused dosage. By investigating crucial pharmaceutical polymers, formulation and process parameters, HME-coupled FDM 3D printing can be established to pave the way for developing continuous drug delivery systems for personalized therapy.
ADVANCED DRUG DELIVERY REVIEWS
(2021)
Article
Mathematics
Mahmoud Moradi, Mojtaba Karamimoghadam, Saleh Meiabadi, Giuseppe Casalino, Mohammad Ghaleeh, Bobymon Baby, Harikrishna Ganapathi, Jomal Jose, Muhammed Shahzad Abdulla, Paul Tallon, Mahmoud Shamsborhan, Mohammad Rezayat, Satyam Paul, Davood Khodadad
Summary: This paper investigates the 3D printing of poly vinyl alcohol (PVA) using the fused deposition modeling (FDM) process. The study focuses on varying the infill percentage and patterns as input parameters and measuring modulus, elongation at break, and weight as experimental responses. The results show that both input parameters significantly affect the output responses. The Design Expert software is used to identify the optimal parameters and analyze their interactions.
Article
Chemistry, Multidisciplinary
Joseph Dei Rossi, Ozgur Keles, Vimal Viswanathan
Summary: This study explores the use of externally induced mechanical vibrations to improve the quality of 3D-printed parts, aiming to reduce porosity and enhance cohesion between print beads. The research finds that induced vibration does not significantly increase errors in positional accuracy and improves mechanical properties while reducing porosity.
APPLIED SCIENCES-BASEL
(2022)
Article
Chemistry, Multidisciplinary
Markus Mader, Leonhard Hambitzer, Phillip Schlautmann, Sophie Jenne, Christian Greiner, Florian Hirth, Dorothea Helmer, Frederik Kotz-Helmer, Bastian E. Rapp
Summary: This paper introduces a method of additive manufacturing of transparent fused silica using melt-extrusion and fused feedstock deposition, allowing previously inaccessible glass structures to be printed.
Article
Acoustics
Arthur S. Barbosa, Lucas Z. Tahara, Maira M. da Silva
Summary: This paper presents a novel methodology for planning the motion of fish-like soft robots driven by macro-fiber composite (MFC) pairs. By mimicking fish-like motion through design strategies and model-based predictive control, the proposal is capable of generating the desired bounded input signals even in the presence of disturbances.
JOURNAL OF VIBRATION AND CONTROL
(2023)
Article
Automation & Control Systems
Guilherme Serpa Sestito, Giuliana Sardi Venter, Kandice Suane Barros Ribeiro, Alessandro Roger Rodrigues, Maira Martins da Silva
Summary: This paper proposes an in-process chatter detection method for micro-milling operations. A sliding window algorithm is used to extract datasets from acoustic emissions and derive nine statistical-based features. These features are then used by machine learning classifiers during the training and testing phases to achieve in-process chatter detection.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Dentistry, Oral Surgery & Medicine
Joissi Ferrari Zaniboni, Aryvelto Miranda Silva, Cristiane de Melo Alencar, Thiago Soares Porto, Renato Goulart Jasinevicius, Carlos Alberto Fortulan, Edson Alves de Campos
Summary: This in vitro study investigates the influence of different glaze firing protocols on the behavior of CAD-CAM ceramics. The results show that ceramics with conventional glaze firing exhibit less surface wear, while the number of firings does not have a significant impact on the behavior.
JOURNAL OF PROSTHETIC DENTISTRY
(2022)
Article
Engineering, Mechanical
Joao Fiore Parreira Lovo, Vicente Gerlin Neto, Lucas Pereira Piedade, Renan Cesar Massa, Carlos Alberto Pintao, Cesar Renato Foschini, Carlos Alberto Fortulan
Summary: This paper evaluates the impact of resin infiltration on the mechanical properties of 3D printed components, showing that resin infiltration can improve the mechanical properties of ABS materials.
RAPID PROTOTYPING JOURNAL
(2023)
Article
Engineering, Manufacturing
Iris Bento da Silva, Italo Leite de Camargo, Joao Fiore Parreira Lovo, Rogerio Erbereli, Gustavo Franco Barbosa, Sidney Bruce Shiki, Carlos Alberto Fortulan
Summary: This paper investigates the implementation of Lean 4.0 framework in the fabrication of B-pillar using hot stamping to meet the requirements of Ultra-Light Steel Auto-body (ULSAB). The findings reveal a significant increase in overall equipment effectiveness (OEE).
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE
(2023)
Article
Materials Science, Multidisciplinary
Brunna Mota Ferrairo, Victor Mosquim, Lucas Jose de Azevedo-Silva, Luara Aline Pires, David Santos Souza Padovini, Aroldo Geraldo Magdalena, Carlos Alberto Fortulan, Paulo Noronha Lisboa-Filho, Jose Henrique Rubo, Ana Flavia Sanches Borges
Summary: This study evaluated the effectiveness of sonochemical and milling nanoparticulate techniques on bovine-origin hydroxyapatite (HA). The results showed that both methods were able to decrease the particle size and maintain the crystal structure of HA. The milling method produced smaller particles compared to sonochemical treatment.
MATERIALS CHEMISTRY AND PHYSICS
(2023)
Article
Engineering, Mechanical
Guilherme Serpa Sestito, Ricardo Alvarez-Briceno, Gherhardt Ribatski, Maira Martins da Silva, Leopoldo Pisanelli Rodrigues de Oliveira
Summary: This study proposes a non-intrusive measurement approach using strain sensors and accelerometers to directly measure the structural-induced multiphase flow vibration. However, a theoretical framework that connects the acquired data with the flow pattern remains unanswered. Machine learning classifiers are used to classify two-phase flow patterns based on frequency domain features. The results show that the flow pattern classes are non-linearly separable, providing insights into suitable classifiers, required instrumentation, and physical interpretation of the selected sensors and classifiers for bubbles and intermittent flow patterns.
FLOW MEASUREMENT AND INSTRUMENTATION
(2023)
Article
Engineering, Biomedical
H. W. Kido, P. R. Gabbai-Armelin, A. M. P. Magri, K. R. Fernandes, M. A. Cruz, A. F. Santana, H. M. Caliari, J. R. Parisi, I. R. Avanzi, J. K. M. B. Daguano, R. N. Granito, C. A. Fortulan, A. C. M. Renno
Summary: This study developed bone regenerative therapeutic strategies by adding bone marrow stromal cells (BMSC) to bioglass/collagen (BG/COL) scaffolds. An in vivo study using Wistar rats with critical-size bone defects showed that implantation of BMSC on BG/COL scaffolds effectively stimulated new bone formation and increased the expression of markers related to bone repair. These findings suggest that BG/COL scaffolds and BMSCs hold promise as a therapeutic approach for bone regeneration.
JOURNAL OF BIOMATERIALS APPLICATIONS
(2023)
Article
Biotechnology & Applied Microbiology
Karolyne dos Santos Jorge Sousa, Julia Risso Parisi, Amanda de Souza, Matheus de Almeida Cruz, Rogerio Erbereli, Jonas de Araujo Silva, Giovanna do Espirito Santo, Gustavo Oliva do Amaral, Cintia Cristina Santi Martignago, Carlos Alberto Fortulan, Renata Neves Granito, Ana Claudia Muniz Renno
Summary: The inorganic part of marine sponges, called Biosilica (BS), has osteogenic potential and can consolidate fractures. 3D printing technique is effective for manufacturing tissue engineering scaffolds. This study characterized 3D printed BS scaffolds, evaluated their biological effects in vitro, and investigated their in vivo response using a rat cranial defect model. The results showed that the 3D printed BS scaffolds had favorable physicochemical characteristics, promoted cell viability, and improved bone repair in critical bone defects.
MARINE BIOTECHNOLOGY
(2023)
Article
Robotics
Arthur Silva Barbosa, Maira Martins da Silva
Summary: This study investigates a model-predictive motion planning strategy for a robotic fish actuated by a macro fiber composite (MFC) to perform oscillatory and undulation movements. Unlike previous works, this study uses body/caudal fin locomotion patterns as references in a model-based predictive control (MPC) scheme, which is formulated based on the state-space model derived from experimental modal data considering the electromechanical coupling of the actuators. Experimental results confirm the capability of the motion planning scheme to impose oscillatory and undulation movements.
Article
Materials Science, Ceramics
Mateus Mota Morais, Italo Leite de Camargo, Paolo Colombo, Carlos Alberto Fortulan
Summary: The researchers successfully addressed the challenges of preparing a high-solid loading calcium carbonate suspension for additive manufacturing and debinding and sintering the parts without decomposition.
Article
Engineering, Biomedical
P. R. Minim, L. J. de Azevedo-Silva, B. M. Ferrairo, L. F. Pereira, C. A. Goulart, R. S. Monteiro-Sousa, P. N. Lisboa, C. A. Fortulan, R. Saloma, A. F. S. Borges, H. Rubo
Summary: This study assessed the effects of adding polyvinyl butyral (PVB) in combination with two sintering methods on the mechanical properties of polycrystalline bovine HA bioceramics. The results showed that samples sintered using the conventional method without binders exhibited the best mechanical properties.
JOURNAL OF THE MECHANICAL BEHAVIOR OF BIOMEDICAL MATERIALS
(2023)
Article
Chemistry, Physical
Brunna Mota Ferrairo, Victor Mosquim, Lucas Jose de Azevedo-Silva, Luara Aline Pires, David Santos Souza Padovini, Aroldo Geraldo Magdalena, Carlos Alberto Fortulan, Paulo Noronha Lisboa-Filho, Jose Henrique Rubo, Ana Flavia Sanches Borges
Summary: The purpose of this study was to produce an experimental dense silica-based bioceramic composite added with nano-sized hydroxyapatite (HA) for biomedical application. The firing temperature and the amount of binder, polyvinyl butyral (PVB), were varied to characterize the material physicochemically and microstructurally. The results showed that sintering the sample at 1200℃ resulted in enhanced chemical bonds without degradation of HA, and the addition of PVB improved compaction and reduced the presence of pores or cracks.
Article
Materials Science, Multidisciplinary
David Santos Souza Padovini, Lucas Jose de Azevedo-Silva, Brunna Mota Ferrairo, Leticia Florindo Pereira, Pedro Rodrigues Minim, Fenelon Martinho Lima Pontes, Carlos Alberto Fortulan, Ana Flavia Sanches Borges
Summary: ZrO2@SiO2 (core-shell) was prepared by mixing ZrO2 with SiO2 using modified Stober method. The nanostructures were mixed with bovine hydroxyapatite and investigated using various characterization techniques. Results showed improved hardness and flexural strength of hydroxyapatite with the addition of ZrO2@SiO2, indicating its potential as a reinforcement material for bioceramics.
MRS COMMUNICATIONS
(2023)
Article
Energy & Fuels
Mateus Mota Morais, Everton Lucas-Oliveira, Tito Jose Bonagamba, Pedro Tupa Pandava Aum, Claudio Regis dos Santos Lucas, Daniel Nobre Nunes da Silva, Carlos Alberto Fortulan
Summary: This paper presents a method for fabricating artificial rocks with pure calcite composition. The artificial rocks have a controlled bimodal porosity and high mechanical resistance, but low permeability. The reported methodology is a significant advance in the field of research.
GEOENERGY SCIENCE AND ENGINEERING
(2023)