4.7 Article

Design of low-density cement optimized by cellulose-based fibre for oil and natural gas wells

Journal

POWDER TECHNOLOGY
Volume 338, Issue -, Pages 506-518

Publisher

ELSEVIER SCIENCE BV
DOI: 10.1016/j.powtec.2018.07.016

Keywords

Particle packing; Cellulose-based fibre; Interface; Microstructure; Mechanical properties; Reinforcement

Funding

  1. National Key R&D Program of China [2016YFB0303600]

Ask authors/readers for more resources

In this study, the following three strategies were employed to analyse the chemical structure and surface characteristics of CBF under different conditions: 1) using the Dinger-Funk particle packing model and by applying hollow glass spheres (HGS) and micro-silica (MS), a low-density cement was designed; 2) cellulose-based fibres (CBFs) were used to optimize the low-density cement, and the effects of CBF on the rheological properties, thickening time, mechanical properties, and microstructure of low-density cement were studied by scanning electron microscopy (SEM), X-ray electron spectroscopy (XPS), and Fourier-transform infrared (FT-IR) spectroscopy. The experimental results show that in the low-density cement slurry, some lignin, hemicellulose, and impurities on the CBF surface were removed to expose hydroxyl groups (-OH), C-O, and C=O, which increased the oxygen atom content from 35.64 at% to 41.24 at% and improved the hydrophilicity and dispersity of CBF. In the cement slurry, the MS surface was negatively charged by hydrolysis reaction; therefore, MS could be absorbed on the CBF surface by chemical action. In addition, when the pozzolanic reaction of MS was used, the interface bonding between CBF and the cement matrix improved. Furthermore, pull-out and prevention of crack propagation were also the main CBF reinforcement mechanisms. After curing for 28 days at 90 degrees C, the compressive strength of the low-density cement with 0.6 wt% CBF increased from 28.5 MPa to 30.85 MPa, and the tensile strength and flexural strength increased by 52.06% and 34.55%, respectively. The peak strain of the triaxial stress-strain curves increased by 72.08%. Finally, the cyclic triaxial stress-strain curves showed that CBF improved the elastic deformation of the low-density cement. (C) 2018 Elsevier B.V. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Construction & Building Technology

Evolution of pore structure of oil well cement slurry in suspension-solid transition stage

Kaiqiang Liu, Xiaowei Cheng, Chi Zhang, Xianshu Gao, Jia Zhuang, Xiaoyang Guo

CONSTRUCTION AND BUILDING MATERIALS (2019)

Article Engineering, Chemical

Effect of the hydration rate and microstructure of Portland cement slurry on hydrostatic pressure transfer

Kaiqiang Liu, Xiaowei Cheng, Xianshu Gao, Xingguo Zhang, Xiaoyang Guo, Jia Zhuang

POWDER TECHNOLOGY (2019)

Article Engineering, Multidisciplinary

Effects of microstructure and pore water on electrical conductivity of cement slurry during early hydration

Kaiqiang Liu, Xiaowei Cheng, Jingxue Li, Xianshu Gao, Yan Cao, Xiaoyang Guo, Jia Zhuang, Chunmei Zhang

COMPOSITES PART B-ENGINEERING (2019)

Article Chemistry, Physical

Analysis of interfacial nanostructure and interaction mechanisms between cellulose fibres and calcium silicate hydrates using experimental and molecular dynamics simulation data

Kaiqiang Liu, Xiaowei Cheng, Yong Ma, Xianshu Gao, Chunmei Zhang, Zaoyuan Li, Jia Zhuang

APPLIED SURFACE SCIENCE (2020)

Article Construction & Building Technology

Visualization and quantification of pore structure of oil-well cement slurry in liquid-solid transition stage using high-resolution computed tomography

Kaiqiang Liu, Xiaowei Cheng, Yong Ma, Xianshu Gao, Yongjin Yu, Chunmei Zhang, Xiaoyang Guo, Jia Zhuang

CEMENT & CONCRETE COMPOSITES (2020)

Article Construction & Building Technology

Effects of steam on the compressive strength and microstructure of cement paste cured under alternating ultrahigh temperature

Xingguo Zhang, Jixiang Yang, Kun Li, Hong Pu, Xiongying Meng, Hong Zhang, Kaiqiaing Liu

CEMENT & CONCRETE COMPOSITES (2020)

Article Engineering, Chemical

Graphite-reinforced Portland cement composites at alternate ultra-high temperatures

Xingguo Zhang, Xiayu Zhang, Yonggang Li, Kaili Hu, Desen Mao, Liang Luo, Tong Du, Hong Zhang, Kaiqiang Liu

Summary: This study investigated the effects of metakaolin and graphite on the properties of cement paste at high temperatures. The results showed that high temperatures changed the structure of C-S-H in the cement paste, causing damage to the microstructure and reduced mechanical properties. Metakaolin and graphite improved the mechanical properties by filling effect and accommodating uneven variation of hydration products, respectively.

POWDER TECHNOLOGY (2021)

Article Engineering, Chemical

Time-varying characteristics and mechanisms of hydrostatic pressure descent of Portland cement slurry

Kaiqiang Liu, Yan Yang, Xueni Zhang, Kuanliang Zhu, Jinshan Wang, Lukuan Li, Qiang Tu, Ruirui Ma, Xiaowei Cheng, Xingguo Zhang

Summary: The experimental results in this paper demonstrate that the hydrostatic pressure descent curves of cement slurry consist of stabilization, slow descent, and rapid descent stages, mainly influenced by pore water and gel network. When the most probable pore diameter decreases to around 50 nm, the hydrostatic pressure of the cement slurry drops to zero.

POWDER TECHNOLOGY (2021)

Article Construction & Building Technology

Pore connectivity of oil well cement in the early hydration stage by in situ electrical resistivity measurements and low-field nuclear magnetic resonance

Kaiqiang Liu, Xuesong Yang, Hua Zhang, Shun Yao, Ziling Huang, Xueni Zhang, Quan Cao, Bin Li, Zeng Luo, Xiaowei Cheng, Zhaoliang Yang, Chongrong Chi

Summary: This study developed an in situ evaluation method for the pore connectivity of cement slurry, which can investigate its porosity, pore size, and pore connectivity. The experimental results showed that the porosity and pore size of the cement slurry changed during hydration, while the pore connectivity was reduced by the presence of SiO4 species.

CONSTRUCTION AND BUILDING MATERIALS (2021)

Article Energy & Fuels

Effect of CO2 solution on Portland cement paste under flowing, migration, and static conditions

Xingguo Zhang, Youzhi Zheng, Ziming Guo, Yong Ma, Yao Wang, Tao Gu, Tao Yang, Libin Jiao, Kaiqiang Liu, Zhongzhi Hu

Summary: This study developed a dynamic corrosion device for cement paste using CO2 as the corrosive medium, and studied the effects of static non-migration, dynamic non-migration, and dynamic migration of the corrosion solution on the corrosion process. The results showed that the aggregation and pore filling of corrosion products under different conditions influenced the corrosion rate of cement paste, with cracks on the surface accelerating the corrosion process.

JOURNAL OF NATURAL GAS SCIENCE AND ENGINEERING (2021)

Article Construction & Building Technology

Quantitative determination of the hydrostatic pressure of oil-well cement slurry using its hydration kinetics

Kaiqiang Liu, Junjie Yu, Yang Xia, Haiping Wang, Dekun Wang, Jiang Du, Yongding Tian, Xingguo Zhang

Summary: This study investigated the hydration kinetics and microstructure of oil-well cement slurry in the early hydration stage. It revealed the hydrostatic pressure reduction mechanism and the quantitative relationship between the hydration kinetics and hydrostatic pressure. The results showed that the hydrostatic pressure of the cement slurry changed according to the Arrhenius equation. The microstructure of the slurry developed from suspension particles to a particles framework bonded to external interfaces. The hydration products strengthened the framework and decreased the porosity, pore size, and connectivity of the slurry, leading to the loss of hydrostatic pressure. Hydration kinetics indicated that the hydrostatic pressure changed linearly with hydration heat increments. A prediction method using hydration heat increments was developed to successfully predict the hydrostatic pressure of oil-well cement slurry.

CONSTRUCTION AND BUILDING MATERIALS (2022)

Article Materials Science, Ceramics

Optimisation of early hydration, microstructure, and elevated-temperature resistance of calcium aluminate cement using steel-making slag

Kaiqiang Liu, Yong Ma, Zhuo Yuan, Yang Wu, Xiaobing Zhang, Xingguo Zhang

Summary: This study investigated the effects of various slags on the performance of CAC pastes and found that adding slag can reduce the hydration heat and temperature of CAC pastes, change their hydration products, and result in a dense microstructure, thereby improving compressive strength and elevated-temperature resistance.

CERAMICS INTERNATIONAL (2022)

Article Construction & Building Technology

Microstructural feature of cellulose fibre in cement-based composites at different curing temperature

Kaiqiang Liu, Zhaijun Wen, Youzhi Zheng, Yigang Xu, Junjie Yu, Jiayuan Ye, Wensheng Zhang, Wen Zhong, Xianshu Gao, Huan Liu

Summary: This study investigated the temperature adaptability of cellulose fiber in cement-based composites by testing its thermal stability, chemical structure, and microstructure at different temperatures. The results demonstrated that cellulose fiber could enhance the compressive strength of cement paste, but had no effect at higher temperatures. Additionally, the cement paste filtrate had a significant influence on the chemical structure and microstructure of cellulose fiber at high temperatures.

JOURNAL OF BUILDING ENGINEERING (2023)

Article Chemistry, Multidisciplinary

Granular Calcium Carbonate Reinforced the Cement Paste Cured by Elevated Temperatures

Yanming Li, Kaiqiang Liu

Summary: This study investigates the effects of different conditions in heavy oil thermal recovery wells on the properties and microstructure of cement paste. The results show that elevated temperature leads to loosening of the microstructure, increased pore size and porosity, resulting in decreased compressive strength. However, under high-concentration CO2 conditions, the reaction between certain substances in the cement paste and CO2 repairs the paste by reducing porosity and pore size, increasing compressive strength.

ACS OMEGA (2023)

Article Engineering, Chemical

Modelling of annular flow and sand erosion in bends using a thin liquid film method

Ri Zhang, Shasha Zhang, Mengyan Ding

Summary: A thin liquid film method is proposed to evaluate sand erosion in annular flow. This method considers the direct interaction between the liquid film and gas core, as well as the entrainment and deposition of droplets. The erosion rate is calculated by considering the effects of liquid entrainment and particle velocity decay. The method is fully verified by comparing with experimental data.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Study on the mechanical properties of sandstone-shale composite continental shale gas based on the discrete element method

Yu Suo, Xianheng Su, Wenyuan He, Xiaofei Fu, Zhejun Pan

Summary: This research investigates the mechanical properties of sandstone-shale composite through orthogonal experimental method and discrete element simulation. The results show that different lithologies and thickness ratios can affect the strength and fracture mode of the composite rock samples.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Fluidized bed finishing of additively manufactured objects: The influence of operating parameters

Maurizio Troiano, Andrea El Hassanin, Roberto Solimene, Alessia Teresa Silvestri, Fabrizio Scala, Antonino Squillace, Piero Salatino

Summary: This study investigates the potential of Fluidized Bed Finishing (FBF) for square flat AlSi10Mg specimens manufactured via Laser-Powder Bed Fusion (L-PBF) additive manufacturing technology. The results show that good finishing can be achieved using rotation-assisted tests, with a maximum reduction of surface roughness by 67%. Steel particles are found to be the most effective bed material.

POWDER TECHNOLOGY (2024)

Review Engineering, Chemical

New insights on the role of seawater in sulfide ore flotation - A review

Ningbo Song, Wanzhong Yin, Jin Yao

Summary: Seawater's dissolved salts and minerals have various effects on the flotation process, including influencing the characteristics and behavior of flotation factors, as well as affecting the surface of sulfide minerals. In most cases, seawater has adverse effects on the flotation of sulfide minerals, but these effects can be mitigated by adjusting the reagents.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Bubble self-organization in pulsed annular gas-solid fluidized beds

Kaiqiao Wu, Shuxian Jiang, Victor Francia, Marc-Olivier Coppens

Summary: In rectangular and cylindrical annular fluidized beds, pulsating gas flow can create regular bubble patterns, overcoming challenges seen in conventional units. This study provides new opportunities for modularization of fluidized bed operations.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Vibro-fluidization of cohesive particles

Shuo Li, Huili Zhang, Jan Baeyens, Miao Yang, Zehao Li, Yimin Deng

Summary: The paper assesses the behavior of cohesive Geldart C-type particles when fluidized by air with the aid of vibration. It determines that mechanical vibration is a simple and effective method to improve the fluidity of cohesive particles during fluidization.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Hydrothermal, entropy generation and exergy performances analysis in a mini-channel with combination of longitudinal and transverse vortex generators using Al2O3 nanofluids

Zhenfei Feng, Qingyuan Zhang, Shanpan Liang, Zhenzhou Li, Fangwen Guo, Jinxin Zhang, Ding Yuan

Summary: A new micro/mini-channel heat sink (MCHS) with a combined structure of longitudinal and transverse vortex generators is designed, using Al2O3 nanofluid as the working medium. The study explores the effects of transverse vortex generator shape and longitudinal vortex generator angle on the hydraulic and thermal characteristics, comprehensive performance, entropy generation, and exergy efficiency. The results show that the triangular transverse vortex generator improves the comprehensive performance and exergy efficiency. Combined with the longitudinal vortex generator, the MCHS achieves the best comprehensive performance, entropy generation, and exergy efficiency when the Reynolds number is 742.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Predicting 3D particles shapes based on 2D images by using convolutional neural network

Kostas Giannis, Christoph Thon, Guoqing Yang, Arno Kwade, Carsten Schilde

Summary: This study presents a 3D convolutional neural network (3D-CNN) methodology for generating realistic 3D models of particles. The method trains on 2D projections of particle images to predict their 3D shapes, and evaluates the accuracy of the predictions using Fourier shape descriptors (FSDs). This methodology has wide applications in particle shape analysis.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Experimental study on oxidation and shell-breaking characteristics of individual aluminum particles at high temperature

Zheng-qing Zhou, Lu-jia Chai, Yu-long Zhang, Ya-bin Wang, Ze-chen Du, Tian-yi Wang, Yu-zhe Liu

Summary: The dynamic oxidation and shell-breaking processes of aluminum nanoparticles (ANPs) during heating were studied using in situ transmission electron microscopy. The results revealed that the changes in shell thickness can be divided into three stages, and the active aluminum content of ANP decreased before shell-breaking.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

An improved breakage model with a fast-cutting method for simulating the breakage of polyhedral particles

Fulei Chen, Huaqing Ma, Zihan Liu, Lianyong Zhou, Yongzhi Zhao

Summary: A particle breakage model based on the particle replacement scheme, using the polyhedral model to describe particles, is proposed in this work to accurately describe the breakage of a large number of particles. Additionally, a fast-cutting algorithm is proposed to reproduce the size distribution of progeny particles determined by the breakage model. The validation and simulation results show satisfactory accuracy, efficiency, and stability of the algorithm.

POWDER TECHNOLOGY (2024)

Review Engineering, Chemical

Non-invasive and non-intrusive diagnostic techniques for gas-solid fluidized beds - A review

Matteo Errigo, Christopher Windows-Yule, Massimiliano Materazzi, Dominik Werner, Paola Lettieri

Summary: Gas-solid fluidized-bed systems have advantages in terms of chemical reaction efficiency and temperature control, making them widely used in industrial applications. However, the design, scale-up, and optimization of these complex units are limited by the lack of deep physical understanding. Non-invasive and non-intrusive diagnostic techniques provide a way for researchers to study these systems without affecting the flow field or directly contacting the medium under study.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Experimental investigation on the ferrofluid flow in a horizontal mini channel under the constant magnetic field using PIV

Saeed Fateh, Mohammad Behshad Shafii, Mohammad Najafi, Cyrus Aghanajafi

Summary: Applying a magnetic field to ferrofluids alters their flow characteristics and enhances heat transfer. Through visualization and quantitative investigation, it is found that the magnetic field influences the flow patterns and velocity profiles, improving fluid mixing and vorticity magnitude.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Influence of microscopic parameters on the macroscopic mechanical response of sand

Lei Gao, Bingbing Wei, Xiaochuan Hu, Zaifeng Yao, Yiwen Fang, Xuejian Gao

Summary: In this study, a numerical model of sand triaxial test was established using discrete element software PFC3D, and an indoor triaxial test was conducted to calibrate the numerical model. The influence of microscopic parameters on the macroscopic mechanical response of sand was analyzed. The results showed that the friction coefficient had the greatest impact on the peak strength and residual strength of the sand's stress-strain curve, and it was positively correlated. The normal tangential stiffness ratio was negatively correlated, while the porosity and boundary flexibility stiffness had minimal influence on it.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Fabrication and evaluation of novel amphiphilic star block copolymers for increasing free water content in lignite to make coal water slurries

Xuan Liu, Jie Gong, Kai Jiang, Xiaojuan Lai, Yu Tian, Kang Zhang

Summary: This study aimed to improve the performance of lignite coal water slurries (CWSs) by synthesizing a series of three-arm amphiphilic block copolymers. By controlling the relative molecular weight, hydrophilic/hydrophobic ratio, and ionic group content, the apparent viscosity of CWSs was significantly reduced and the static stability was improved. Thermogravimetric testing and XPS analysis were conducted to reveal the mechanism behind the improved performance.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Bubbles and bed expansion in low pressure fluidization

Lanka Dinushke Weerasiri, Daniel Fabijanic, Subrat Das

Summary: Fluidization at low pressure offers significant benefits for the fine chemical industry. This study investigates the behavior of bubbles and bed expansion under low pressure conditions. It is found that lower pressure leads to larger bubbles, increased bubble quantity, and higher aspect ratio. The predictability is affected by the inhomogeneous fluidization, but low pressure fluidization can generate similar bubble sizes with lower fluidizing mass compared to atmospheric pressure.

POWDER TECHNOLOGY (2024)