Journal
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE
Volume 125, Issue -, Pages 20-33Publisher
ELSEVIER SCI LTD
DOI: 10.1016/j.ijmachtools.2017.11.003
Keywords
Five-axis machine tool; S-shaped test piece; R-test; Dynamic error; Accuracy evaluation
Funding
- National Natural Science Foundation of China [51475302, U1537209]
- Shanghai Municipal Science and Technology [17DZ2283200]
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This paper presents a new S trajectory kinematic measurement method to evaluate the dynamic accuracy of five-axis machine tools based on R-test measurements. The S trajectory is obtained by scaling the machining path of the S-shaped test piece to the measuring stroke of the R-test. A geometric and dynamic accuracy simulation model is established to analyze the influence of various error factors on the S trajectory test and compare with the conical kinematic test described in ISO10791.6 quantitatively. The simulation results shown that the S trajectory test is more sensitive to most geometric errors and dynamic errors than the conical test. Particularly, to reflect the dynamic error factors such as poor rigidity of machine tools, servo mismatch, reverse error and nonlinear error, the S trajectory test has obvious advantages. Meanwhile, compared with the actual S-shaped piece machining, which is under development for inclusion in ISO 10791.7, the proposed non-cutting kinematic test method can simply reflect the dynamic accuracy of five axis machine tools itself without the interference of other factors and does not require additional workpiece and testing equipment. The proposed method is verified through experiments on a five-axis machine tool.
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