4.7 Article

Effect of manufacturing defect on mechanical performance of plain weave carbon/epoxy composite based on 3D geometrical reconstruction

Journal

COMPOSITE STRUCTURES
Volume 199, Issue -, Pages 38-52

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.compstruct.2018.05.066

Keywords

Plain weave CFRP laminates; Defects; Strain field; Numerical simulations

Funding

  1. Foundation for Innovative Research Groups of the National Natural Science Foundation of China [11402132, 11521202, 11502002]
  2. Project of Beijing Municipal Science and Technology Commission [Z161100001416007]
  3. Project of State Key Laboratory of Explosion Science and Technology
  4. Young Elite Scientists Sponsorship Program
  5. Natural Science Foundation for Colleges and Universities of Jiangsu Province of China [16KJB130003]

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The investigation on the effect of manufacturing defect on the mechanical performance of composite is essential for the design and application in practice. In this study, the plain weave carbon fiber reinforced polymer (CFRP) laminates are fabricated by the autoclave process and vacuum bag process (VBP), respectively. Uniaxial tensile testes are conducted with a digital image correlation (DIC) system to obtain the macroscopic mechanical performance and local strain distribution. The internal microdefects of composite laminates are captured by micron-resolution computed tomography (mu CT) detection technique, including the size and distribution of void, total volume fraction and geometrical parameters of yarns. Based on the Texgen software and Monte-Carlo algorithm, virtual samples with various void contents are constructed to evaluate the impact of defect using finite element solver ABAQUS/Standard. To substantiate this work, we present a comparative study considering both autoclave and VBP. The effect of void defect on the mechanical performances of CFRP laminate is analyzed through finite element method (FEM). The results reveal that the effect of void defect on the surface strain distribution of laminate is significant, especially the value of maximum strain, which will increase obviously with the void defect content. In addition, the overall stiffness predicted by numerical simulation, taking the effect of void defect into account, is lower than that of theoretical.

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