4.4 Article

Design Optimization and Development of Tubular Isogrid Composites Tubes for Lower Limb Prosthesis

Journal

APPLIED COMPOSITE MATERIALS
Volume 26, Issue 1, Pages 273-297

Publisher

SPRINGER
DOI: 10.1007/s10443-018-9692-2

Keywords

Pylon; Transtibial prosthesis; Lattice structure; Isogrid; Finite element method

Funding

  1. National Council for Scientific and Technological. Development (CNPq)
  2. Coordination for the Improvement of Higher Education Personnel (CAPES)
  3. Funding Authority for Studies and Projects (FINEP) [01.13.0169.00]
  4. Altair Hyperworks(R)

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From the beginnings of humanity, natural or unnatural misfortunes such as illnesses, wars, automobile accidents cause loss of body limbs like teeth, arms, legs, etc. The solution found for the replacement of these missing limbs is in the use of prostheses. Lower limbs tubes or pylons are prosthetics components that are claimed to support loads during walking and other daily tasks activities. Commonly, prosthetic tubes are manufactured using metal materials such as stainless steel, aluminum and titanium. The mass of these tubes is generally high compared to tubes made of carbon fiber reinforced polymer matrix (CFRP) composite. Therefore, this work has the objective of design, manufacturing and analyzing the feasibility of a new tube concept, made of composite material, which makes use of lattice structure and inner layer. Until the present moment, lower limb prosthesis tubes using lattice structure and ineer layer have never been studied and/or tested to date. It can be stated that the tube of rigid ribs with inner layer and angle of 40 degrees is more efficient than those of 26 degrees and 30 degrees. The proposed design allows a structural weight reduction in high performance prostheses from 120g to 40g.

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