Journal
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
Volume 93, Issue 9-12, Pages 3165-3174Publisher
SPRINGER LONDON LTD
DOI: 10.1007/s00170-017-0702-6
Keywords
Power factor model; Interaction time; Depth of penetration; Laser welding; Laser beam diameter; Weld width
Funding
- Engineering and Physical Research Council (EPSRC), the Centre for Innovative Manufacturing in Laser-based Production Processes [EP/K030884/1]
- EPSRC [EP/K030884/1] Funding Source: UKRI
- Engineering and Physical Sciences Research Council [EP/K030884/1] Funding Source: researchfish
Ask authors/readers for more resources
In welding, the depth of penetration, weld profile and the corresponding thermal cycle are the three basic outcomes that a user wishes to control flexibly. In laser welding applications, controlled application of power and energy density is the key to achieve predictable control of these characteristics. Creation of an analytical model is an important step towards understanding the underpinning science of laser metal interaction in controlling the depth, bead geometry and thereby temperature profile of a weld. The power factor model, which correlates the power applied per unit length to the laser metal interaction time, has been originally developed and validated for mild steel, guides a user on the selection laser system parameters, to achieve specific weld profile. This study is performed to extend the power factor-interaction time model to aluminium alloys by understanding the underpinning laser aluminium interaction parameters in terms of power density, interaction time, specific point energy and their correlation with the weld bead profiles. Although the power factor and interaction time showed a rectangular hyperbolic relationship, as observed in low carbon steel, for a specific weld depth and profile, the absolute magnitude and the characteristic profile of the curve is different due to the intrinsic differences in physical and thermal properties of aluminium as compared to steel. It was shown that identical depth of penetration but different weld metal profile can be obtained for a specific beam diameter for a range of power and travel speed by keeping the energy input per unit length constant.
Authors
I am an author on this paper
Click your name to claim this paper and add it to your profile.
Reviews
Recommended
No Data Available