Influence of thermal sensitivity of the materials on temperature and thermal stresses of the brake disc with thermal barrier coating

The time-dependent frictional heating of a disc with applied thermal barrier coating (TBC) on its working surface was investigated. To determine the temperature fields in the coating and the disc a one-dimensional friction heat problem during braking was formulated, with taking into account the dependence of thermal properties of materials from temperature. A model was adopted for materials with a simple non-linearity, i.e. materials whose thermal conductivity and specific heat are temperature dependent, and their ratio thermal diffusivity is constant. The linearization of the corresponding boundary-value heat conduction problem was made by the Kirchhoff transformation and the linearizing multipliers method. A numerical-analytical solution to the obtained problem was found by Laplace transform method. Knowing the temperature distributions, quasi-static thermal stresses in the strip (TBC) with taking into account change in temperature mechanical properties, were determined. The distribution of temperature and thermal stresses in the strip made from ZrO2 deposited on the UNS G51400 steel disc, was investigated.