High dielectric permittivity and improved mechanical and thermal properties of poly (vinylidene fluoride) composites with low carbon nanotube content: effect of composite processing on phase behavior and dielectric properties

The composite processing technique and nanofiller concentration and its functionalization significantly alter the properties of polymer nanocomposites. To realize this, multi-walled carbon nanotubes (CNT) were dispersed in a poly(vinylidene fluoride) (PVDF) matrix at carefully selected CNT concentrations by two illustrious methods, such as solution-cast and melt-mixing. Notwithstanding the processing method, CNTs induced predominantly the gamma-phase in PVDF, instead of the commonly obtained beta-phase upon nanofiller incorporation, and imparted significant improvements in dielectric properties. Acid-treatment of CNT improved its dispersion and interfacial adhesion significantly with PVDF, and induced a higher gamma-phase content and better dielectric properties in PVDF as compared to pristine CNT. Further, the gamma-phase content was found to be higher in solution-cast composites than that in melt-mixed counterparts, most likely due to solvent-induced crystallization in a controlled environment and slow solvent evaporation in the former case. However, interestingly, the melt-mixed composites showed a significantly higher dielectric constant at the onset of the CNT networked-structure as compared to the solution-cast composites. This suggests the possible role of CNT breakage during melt-mixing, which might lead to higher space-charge polarization at the polymer-CNT interface, and in turn an increased number of pseudo-microcapacitors in these composites than the solution-cast counterparts. Notably, PVDF with 0.13 vol% (volume fraction, f(c) = 0.0013) of acid-treated CNTs, prepared by melt-mixing, displayed the relative permittivity of similar to 217 and capacitance of similar to 5430 pF, loss tangent of similar to 0.4 at 1 kHz and an unprecedented figure of merit of similar to 10(5). We suggest a simple hypothesis for the gamma-phase formation and evolution of the high dielectric constant in these composites. Further, the high-dielectric composite film showed marked improvements in mechanical and thermal properties over the neat PVDF film. These composites with exceptional dielectric properties and concomitant improvement in mechanical and thermal properties offer a great promise for use in flexible and mechanically robust charge storage devices.