Rate-dependent properties of resistance-welded carbon fiber-reinforced polyetheretherketone joints: Simulations and experiments

The rate-dependent characteristics of the resistance-welded joints of thermoplastic composites are investigated via simulations and experiments. A rate-dependent cohesive zone model based on the Kohlrausch-William-Watts formulation is proposed to capture the mechanical response of the joints at different loading rates, which is validated by the experimental results in terms of stiffness, strength, and failure. The proposed model is equivalent to the generalized Maxwell model with only eight input parameters to describe the welding interface's time-and history-dependent mechanical response. The stress distribution, crack emergence, and damage evolution of welded joints at different loading rates are revealed through numerical calculations. Additionally, the experimental results indicate that the strength of the joint is enhanced with the increase in the loading speed, as the strengthening effect caused by the high strain rate and the shorter loading time results in a tightly bonded stainless-steel/matrix interface and a rougher fracture surface.

Automated summary

The rate-dependent characteristics of resistance-welded joints of thermoplastic composites were studied through simulations and experiments. A rate-dependent cohesive zone model based on the Kohlrausch-William-Watts formulation was proposed to capture the mechanical response of the joints at different loading rates. The proposed model, equivalent to the generalized Maxwell model with eight input parameters, accurately described the time- and history-dependent mechanical response of the welding interface.