4.7 Article

Sustainable service oriented equipment maintenance management of steel enterprises using a two-stage optimization approach

Journal

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.rcim.2021.102311

Keywords

Equipment maintenance; Steel enterprises; Complex constraints; Two-stage optimization approach

Funding

  1. National Natural Science Foun-dation of China [51775348]

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Equipment maintenance management is crucial for the sustainable production of steel enterprises. However, the equipment maintenance scheduling in the steel industry has been rarely studied due to its large-scale and complex constraints. This study analyzes the characteristics of equipment maintenance scheduling and proposes a mathematical model that incorporates multiple complex constraints. An optimized two-stage approach, including a rule-based prescheduling method and a modified genetic algorithm, is developed to find the optimal or near optimal maintenance plan. The experimental results using Baowu Steel as a case demonstrate the superiority and effectiveness of the proposed optimization approach, which improves the comprehensive performance by 40.3% based on the prescheduling.
Equipment maintenance management is essential for steel enterprises to provide sustainable production services. However, few studies have considered the equipment maintenance scheduling of steel enterprises due to the characteristics of large-scale and complex constraints. This study analyses the characteristics of equipment maintenance scheduling in the steel industry and incorporates multiple complex constraints into a mathematical model. To find an optimal or near optimal solution, a two-stage optimization approach is developed that introduces the rule-based prescheduling method to quickly obtain a reasonable maintenance plan in the first stage and employs a modified genetic algorithm to further optimize the prescheduling maintenance plan in the second stage. The case of Baowu Steel is used for verification and the experimental results demonstrate the superiority and effectiveness of the proposed optimization approach, which improves the comprehensive performance by 40.3% on the basis of prescheduling.

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