4.7 Article

Formation mechanism of calcium aluminate compounds based on high-temperature solid-state reaction

Journal

JOURNAL OF ALLOYS AND COMPOUNDS
Volume 670, Issue -, Pages 96-104

Publisher

ELSEVIER SCIENCE SA
DOI: 10.1016/j.jallcom.2016.02.059

Keywords

Calcium aluminates; Solid-state reaction; Crystal structure; Microstructure; Phase transition

Funding

  1. National Nature Science Foundation of China [51174054, 51104041, 51374065]
  2. Fundamental Research Funds for the Central universities [N130402010]

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Calcium aluminate compounds were synthesized through the sintering process within the temperature ranges of 1100-1400 degrees C. The obtained compounds were characterized using XRD, FT-IR, SEM, EDS and DSC methods. The results show that the calcium aluminate compounds include Ca3Al2O6, Ca5Al6O14, Ca12Al14O33, CaAl2O4, CaAl4O7 and CaAl12O19 in the sintered products with different molar ratios of CaO to Al2O3. The calcium aluminates present as a layered distribution. The outer layer calcium aluminate contains more CaO, and Al2O3 is in the core. CaO gradually diffuses into the distribution of Al2O3 during the solidstate reactions, and Cav and Ca5Al6O14 are formed in the initial reaction stage. The variation in the molar ratios of CaO to Al2O3 in the mixtures has no effect on the phase constitutions of calcium aluminates in the initial stage of the reactions. All the calcium aluminates play roles as the intermediate phases to the final equilibrium phases and the molar ratios of equilibrium phases are similar with those of the sintered products. As the sintering process proceeds, the unit cell volumes of Ca3Al2O6, CaAl2O4 and mayenite decrease, and the chemical formula of mayenite transforms from Ca11.3Al14O32.3 to Ca12Al14O33. (C) 2016 Elsevier B.V. All rights reserved.

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