Article
Engineering, Mechanical
Yichuan Ran, Renke Kang, Zhigang Dong, Zhuji Jin, Yan Bao
Summary: In this study, a grinding force prediction model was proposed for SiCf/SiC composites in ultrasonic assisted grinding (UAG) considering their anisotropic and heterogeneous characteristics and the interaction state of grain and material. The results showed that the proposed multi-scale elastic mechanical model and equivalent fracture toughness can be well applied in the UAG force modeling of ceramic matrix composites. The predicted normal and tangential grinding forces had average errors of 9.29% and 6.16% respectively. Furthermore, the grinding force was found to have a significant correlation with fiber orientation, due to the influence of fiber orientation on crack propagation path, resulting in varying levels of fluctuation and energy required for material removal along different fiber orientations.
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES
(2023)
Article
Automation & Control Systems
Zikang Zhang, Songmei Yuan, Qilin Li, Xiaoxing Gao, Xinlu Ouyang, Yang Luo
Summary: SiCf/SiC composites have excellent properties but are prone to defects. This study analyzes the removal mechanism of these composites and investigates the effects of variables on grinding force and surface roughness. The findings suggest that ultrasonic-assisted grinding is a more efficient and precise method for material processing.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Engineering, Manufacturing
Zhigang Dong, Haitao Zhang, Yan Bao, Feng Yang, Zhongwang Wang, Renke Kang
Summary: In order to reveal the material removal mechanism of SiCf/SiC composites during UVHG, a hole-making experiment was conducted and the contact behavior between a grain and different components in SiCf/SiC was analyzed. Evaluation indexes of hole wall quality (C-w) and hole exit quality (C-e) were proposed. The results showed that the periodic changes of fiber cutting angle led to different fracture mechanisms and surface topography. The quality evaluation indexes C-w and C-e were found to be highly reliable. Experimental parameters like pitch, feed rate, and ultrasonic amplitude significantly influenced the hole-making quality.
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME
(2023)
Article
Materials Science, Multidisciplinary
Ke Li, Egor Kashkarov, Hailiang Ma, Ping Fan, Qiaoli Zhang, Peng Zhang, Xingzhong Cao, Jilong Zhang, Zhaohui Wu, Andrey Lider, Nahum Travitzky, Daqing Yuan
Summary: The influence of ion irradiation at elevated temperatures on novel preceramic paper-derived SiCf/SiC laminated composites fabricated by spark plasma sintering was investigated. The results showed that irradiation induced amorphization in the damaged area and recrystallization of amorphous regions occurred with increasing dose. No evidence of cavities was found in the irradiated SiCf/SiC composites up to 100 dpa.
JOURNAL OF MATERIALS SCIENCE
(2022)
Article
Engineering, Mechanical
Zhigang Dong, Haitao Zhang, Renke Kang, Yichuan Ran, Yan Bao
Summary: A mechanical model was developed to investigate the mechanical characteristics of silicon carbide fiber reinforced silicon carbide ceramic matrix (SiCf/SiC) composites during hole-making process. The model was validated through experiments and showed the influences of various experimental parameters on the grinding force.
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES
(2022)
Article
Materials Science, Multidisciplinary
Xianjun Kong, Shiwen Liu, Ning Hou, Ming Zhao, Na Liu, Minghai Wang
Summary: By investigating the cutting performance of SiCf/SiC ceramic matrix composites, this study found that laser-assisted grinding (LAG) can significantly reduce axial and feed grinding forces, and change the material removal mechanism by inducing ductile removal from the SiC matrix. Furthermore, LAG can also reduce the mean height of exposed abrasive grains and alter the wear form of abrasive grains.
MATERIALS RESEARCH EXPRESS
(2022)
Article
Materials Science, Ceramics
Jingfei Yin, Jiuhua Xu, Wenfeng Ding, Honghua Su
Summary: This study investigates the effect of grinding speed on the material removal mechanism of SiCf/SiC, showing that high-speed grinding can increase material brittleness and fiber breakage, leading to improved groove surface quality and machining efficiency.
CERAMICS INTERNATIONAL
(2021)
Article
Automation & Control Systems
Wenbo Bie, Fan Chen, Xiaobo Wang, Shaopeng Chen, Zongxia Fu, Bo Zhao
Summary: This study proposed a cutting force model for LTC-RUM end surface grinding of SiCf/SiC composites by analyzing the motion path and material removal mechanism of a single abrasive grain. The developed model was verified through experiments and showed non-linear decline of cutting force in LTC-RUM.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2023)
Article
Materials Science, Ceramics
Jingfei Yin, Min Li, Jiuhua Xu, Wenfeng Ding, Honghua Su
Summary: Silicon carbide fiber-reinforced silicon carbide ceramic matrix composite (SiCf/SiC) shows great potential for manufacturing aero-engines due to its high-temperature resistance and lightweight properties. However, the machining process of SiCf/SiC is challenging due to the material's hardness and brittleness, which often results in uncontrolled damages such as edge chipping, cracks, and fiber breakage. This research focuses on studying the edge chipping characteristics of SiCf/SiC during single grain grinding. The study finds that the edge chipping in SiC matrix grinding is influenced by pre-existing defects, while the edge chipping in SiC fiber grinding is dependent on both fiber orientation and grinding speed. Grinding perpendicular to the fiber orientation results in larger edge chipping compared to grinding along with the fiber orientation, and higher grinding speeds also decrease the width of the edge chipping area. Therefore, increasing grinding speed can enhance material removal rate without enlarging edge chipping, which is crucial for achieving desired surface finish and damage control in the machining of SiCf/SiC.
CERAMICS INTERNATIONAL
(2022)
Article
Materials Science, Ceramics
Tao Feng, Mingde Tong, Wanbo Hou, Hejun Li, Hongjiao Lin, Shifeng Wen
Summary: Replacing carbon fibers with SiC fibers improves the reliability of Cf/HfC-SiC composites after ablation, with SiCf/HfC-SiC composites showing a higher retention rate of bending strength post-ablation due to the good oxidation resistance of SiC fibers.
CERAMICS INTERNATIONAL
(2021)
Article
Automation & Control Systems
Jiangwei Jin, Xiaobo Wang, Wenbo Bie, Fan Chen, Bo Zhao
Summary: This study investigates the cutting force and surface topography during the machining of SiCf/SiC ceramic matrix composites using longitudinal-torsional coupled rotary ultrasonic machining (LTC-RUM). Compared with conventional machining methods, LTC-RUM can effectively reduce the cutting force and improve the surface topography. The results provide theoretical and experimental basis for machining SiCf/SiC ceramic matrix composites.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2023)
Article
Materials Science, Ceramics
Pengfei Wu, Yu Liu, Shenwei Xu, Zeyu Fu, Aimin Pang, Wei Li, Haitang Yang
Summary: The addition of SiC nanowires (SiCNWs) in SiCf/PyC composites resulted in the best mechanical and anti-oxidation properties, mainly achieved through optimization of interfacial bonding strength and nano-toughening effects.
CERAMICS INTERNATIONAL
(2021)
Article
Materials Science, Ceramics
Jingqi Huang, Ruoyu Liu, Qing Hu, Xiaojun Guo, Gui Li, Yunwei Tu, Xiangrong Lu, Mingyi Xu, Longhui Deng, Jianing Jiang, Shujuan Dong, Li Liu, Meizhu Chen, Xueqiang Cao
Summary: The study focuses on the compatibility of intermediate layers for the plasma-sprayed porous YSZ abradable sealing coating (ASC) on SiCf/SiC ceramic matrix composites (CMC). Through isothermal exposure and thermal shock tests at 1200 degrees C, the YSZ topcoat experienced decomposition, formation of mud-cracks and thermally grown oxide, along with the reaction layer of Yb2Si2O7. The coated samples exhibited a bond strength of 5.47 +/- 0.85 MPa and showed excellent high temperature hardness stability with a minimal increase in Superficial Rockwell Hardness (HR15Y) after 1200 degrees C isothermal exposure. The abradability of the ASC was influenced by the hardness and thermal conductivity of the encountered balls.
CERAMICS INTERNATIONAL
(2023)
Article
Materials Science, Multidisciplinary
Junmin Zhang, Xiaowu Chen, Feiyu Guo, Jinshan Yang, Xiangyu Zhang, Yanmei Kan, Jianbao Hu, Yudong Xue, Shaoming Dong
Summary: Introduction of Y2O3 into the SiC matrix improves the wet-oxidation resistance of SiCf/SiC composites. The effects of Y2O3 on the mechanical properties and wet-oxidation resistance were investigated. The results show that Y2O3 has little negative effect on the mechanical properties and effectively improves the wet-oxidation resistance by forming a continuous Y2Si2O7 layer during oxidation. The strength retention rates of SiCf/SiC-Y2O3 composites increase by 5.62%, 17.58% and 23.08% after oxidation at 1400 degrees Celsius for 20 h, 60 h and 100 h respectively.
Article
Materials Science, Ceramics
Zikang Zhang, Songmei Yuan, Weiwei Xu, Xinlu Ouyang, Jiaqi Zhang, Wenzhao An
Summary: This study comprehensively investigates the effects of yarn orientation and grinding depth on the damage behavior and removal mechanism of 2.5D SiCf/SiC composites via single-abrasive scratch tests. The results show that fiber fracture and brittle matrix damage are the primary removal modes of the composites. The scratching force and cross-sectional area increase with increasing scratching depth, while the specific scratching energy decreases.
CERAMICS INTERNATIONAL
(2022)