4.7 Article

Sn microalloying enhances corrosion resistance of stainless steel by accelerating heterogeneous nucleation of passive film

Journal

CORROSION SCIENCE
Volume 201, Issue -, Pages -

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.corsci.2022.110279

Keywords

Stainless steel; Tin; Modelling studies; XPS; Passive films

Funding

  1. National Natural Science Foundation of China [U1960203/52004060/51774074/52174308]
  2. China National Postdoctoral Program for Innovative Talents [BX20200076]
  3. Talent Project of Revitalizing Liaoning [XLYC1902046]
  4. Fundamental Research Funds for the Central Universities [N2125017]

Ask authors/readers for more resources

This work investigates the effect of Sn microalloying on the corrosion resistance of stainless steel. It reveals that Sn addition can accelerate the formation of passive film, leading to enhanced corrosion resistance.
In this work, effect of Sn microalloying on corrosion resistance of stainless steel and passive film characteristics were investigated by electrochemical and spectroscopy analyses. Meanwhile, a novel dissolution-diffusion-deposition model was developed to reveal the influence mechanism of Sn on passive film formation. Results indicated that Sn addition substantially accelerated heterogeneous nucleation of passive film, thus contributing to higher corrosion resistance of 0.1Sn steel. Nevertheless, severe hydrolysis of Sn2+ significantly reduced nucleation rate and crystal growth rate of passive film on 0.3Sn steel, thus deteriorating corrosion resistance. This work helps to understand the enhancement mechanism of microalloying elements on corrosion resistance.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Materials Science, Multidisciplinary

Microstructure Characteristics, Mechanical Properties and Strain Hardening Behavior of Nitrogen-Bearing Fe-0.2 C-5Mn TRIP Steel

Bao-Guang Zhang, Xiao-Ming Zhang, Hua-Bing Li, Hai-Tao Liu

Summary: The deliberate addition of nitrogen in the Fe-0.2C-5Mn TRIP steel not only increases the austenite fraction and improves the austenite stability, but also leads to the simultaneous precipitation of cementite and carbonitride in ferrite and at grain boundaries. This results in increased yield strength and strong serrated flow behavior, contributing to the excellent strength-ductility balance of the steel.

METALS AND MATERIALS INTERNATIONAL (2023)

Article Metallurgy & Metallurgical Engineering

A Promising Pressurized Duplex Manufacturing Route of High Nitrogen Stainless Steel

Hao Feng, Hua-Bing Li, Ling-Feng Xia, Hong-Chun Zhu, Shu-Cai Zhang, Zhou-Hua Jiang

Summary: By comparing the advantages and disadvantages of existing metallurgical manufacturing technologies for high nitrogen stainless steel, a promising pressurized duplex manufacturing route is proposed. This route involves pressurized induction melting and pressurized electroslag remelting to achieve nitrogen alloying, deoxidation, and desulfurization, resulting in materials with high nitrogen content, high cleanliness, and fine and dispersed inclusions.

STEEL RESEARCH INTERNATIONAL (2023)

Article Metallurgy & Metallurgical Engineering

Effect of the Timing Addition of Ferrosilicon with Al and Ca Impurities on Inclusion Formation in Al-Killed Automobile Gear Steel SCr420H

Meng Sun, Zhouhua Jiang, Yang Li, Huabing Li, Changyong Chen, Shuai Ma, Yongshuai Ji, Ju Wang, Yanshuo Ma

Summary: This study investigates the impact of the timing of ferrosilicon addition with Al and Ca impurities on the evolution of inclusions in the refining process of Al-killed gear steel. The results show that the content of Ca increases when the ferrosilicon with Al and Ca impurities is added late. Additionally, changing the timing of ferrosilicon addition can transform inclusions into liquid calcium aluminate inclusions.

STEEL RESEARCH INTERNATIONAL (2023)

Article Materials Science, Multidisciplinary

Enhanced strength-ductility synergy via high dislocation density-induced strain hardening in nitrogen interstitial CrMnFeCoNi high-entropy alloy

Huabing Li, Yu Han, Hao Feng, Gang Zhou, Zhouhua Jiang, Minghui Cai, Yizhuang Li, Mingxin Huang

Summary: This study demonstrates that nitrogen doping can suppress the formation of deformation twins in a CrMnFeCoNi high entropy alloy and significantly enhance its strength at 77 K without sacrificing much ductility. Microstructural characterization and first-principles calculations uncover the role of interstitial nitrogen atoms in achieving this excellent combination of strength and ductility. The addition of nitrogen increases the generalized stacking fault energy and reduces twinning, while the pinning of dislocations by nitrogen atoms effectively inhibits dislocation cross-slip and dynamic recovery, thereby promoting the accumulation of dislocations. The high dislocation density contributes to high strain hardening capacity and improved uniform elongation, compensating for the ductility loss caused by solid solution strengthening. The effect of nitrogen doping enriches the design concept of high- and medium-entropy alloys and provides an economical and effective strategy for developing ultra-high-performance alloys suitable for cryogenic applications.

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY (2023)

Article Chemistry, Physical

Enhancement in impact toughness of CoCrFeMnNi high-entropy alloy via nitrogen addition

Hao Feng, Yu Han, Hua-Bing Li, Yan-Zhong Tian, Hong -Chun Zhu, Zhou-Hua Jiang, Tong He, Gang Zhou

Summary: This study investigated the effect of nitrogen on the microstructural evolution and Charpy impact energy of CoCrFeMnNi high-entropy alloy (HEA) and revealed the corresponding fracture mechanism. The results showed that nitrogen atoms can fully dissolve into the matrix and significantly increase the alloy's Charpy impact energy. Microstructural characterization revealed that the increased dislocation density and more evenly distributed slip system contributed to the enhancement in impact toughness of the alloy.

JOURNAL OF ALLOYS AND COMPOUNDS (2023)

Article Metallurgy & Metallurgical Engineering

Numerical investigation on melting characteristics of scrap with heat and mass transfers in molten steel

Cong-lin Yao, Hong-chun Zhu, Zhou-hua Jiang, Hua-bing Li, Hong-bin Lu, Shu-cai Zhang, Hao Feng

Summary: In this study, a numerical simulation is conducted to investigate the characteristics of scrap melting in molten steel, with simultaneous heat and mass transfers. The results show that the scrap melting stages consist of frozen shell formation, frozen shell remelting, and parent scrap melting. The heat transfer coefficient and the carbon mass transfer coefficient between the scrap and the molten steel are found to be in specific ranges. The effects of process parameters on scrap melting time are also studied, and a quantitative relationship between these parameters and the scrap melting time is established to predict the formation of the frozen shell.

JOURNAL OF IRON AND STEEL RESEARCH INTERNATIONAL (2023)

Article Materials Science, Multidisciplinary

Nitrogen Solubility in Molten Ni, Ni-Cr, Ni-Mo, and Ni-Cr-Mo Alloys Under Pressurized Atmosphere

Xu-Ze Li, Hua-Bing Li, Hao Feng, Shou-Xing Yang, Shu-Cai Zhang, Hong-Chun Zhu, Zhou-Hua Jiang

Summary: This study investigates the solubility of nitrogen in the Ni-Cr-Mo alloy system through experiments and thermodynamic analysis. The results can be used to accurately predict the nitrogen solubility, which has guiding significance for controlling the nitrogen content.

METALLURGICAL AND MATERIALS TRANSACTIONS B-PROCESS METALLURGY AND MATERIALS PROCESSING SCIENCE (2023)

Article Materials Science, Multidisciplinary

Evolution of Precipitated Phase and Dendritic Structure Around Nitrogen Pore in 30Cr15Mo1N Ingot

Zhi-Yu He, Hua-Bing Li, Hong-Chun Zhu, Yu Wang, Zhuo-Wen Ni, Zhou-Hua Jiang, Hao Feng, Shu-Cai Zhang

Summary: The influence mechanisms of nitrogen pore formation on the evolution of precipitated phase and dendritic structure during solidification process in 30Cr15Mo1N ingot have been investigated. The presence of nitrogen pores affects the growth direction and secondary dendrite arm spacing of dendritic structures.

METALLURGICAL AND MATERIALS TRANSACTIONS B-PROCESS METALLURGY AND MATERIALS PROCESSING SCIENCE (2023)

Article Materials Science, Multidisciplinary

Enhanced pitting corrosion resistance of CoCrFeMnNi high entropy alloy in the presence of Desulfovibrio vulgaris via nitrogen doping

Chuntian Yang, Hao Feng, Xiaobo Chen, Yu Han, Huabing Li, Dake Xu, Fuhui Wang

Summary: Corrosion-resistant high nitrogen high entropy alloys (HEAs) exhibit an inhibitory effect on pitting corrosion caused by sulfate reducing bacterium Desulfovibrio vulgaris. Addition of nitrogen decreases pitting sensitivity and strengthens the passive film.

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY (2023)

Article Materials Science, Multidisciplinary

The effect of Fe in the rapid thermal explosion synthesis and the high-temperature corrosion behavior of porous Co-Al-Fe intermetallic

Zhichao Shang, Xiaoping Cai, Farshid Pahlevani, Yan Zheng, Akbar Hojjati-Najafabadi, Xinran Gao, Baojing Zhang, Peizhong Feng

Summary: High porosity Co-Al-Fe intermetallics with 3D-microstructures were successfully synthesized in one step via a thermal explosion reaction. The link between pore structure and permeability was investigated using 3D-XRM technology. The corrosion resistance of the samples with different Fe contents was studied at 900 degrees C under an oxygen/sulphur atmosphere for up to 120 h. The results showed that the samples maintained stable pore structure and intact internal matrices, attributed to the formation of a thin protective layer on the surface. In addition, inward diffusion of S resulted in the formation of FeS nodules.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Inhibition for atmospheric corrosion of mild steel by lysine salts with graphene oxide interlayer in situ modulation

Lian Ma, Hain Yang, Daquan Zhang, Wei Wu

Summary: In this study, an environmentally friendly volatile corrosion inhibitor, lysine salts (LA), was prepared between graphene oxide (GO) layers using an in situ intercalation technique. The corrosion inhibition effect of LA was evaluated, and it was found that LA-GO2 achieved a 99.3% corrosion inhibition efficiency after composition optimization. The inhibition of the electrochemical anodic process on the surface of mild steel was the main reason for the high corrosion inhibition efficiency of LA-GO2. The properties of the surface film on the corroded steel were also characterized in detail to understand the corrosion inhibition mechanism of LA-GO2.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Ablation of advanced C/C-ZrC-SiC leading edge composites

Running Wang, Jiaping Zhang, Bing Liu, Jie Fei, Qiangang Fu

Summary: By introducing a tailored SiC-C interphase, the carbon fiber can be effectively protected, improving the mechanical and ablation properties of leading edge shaped C/C-ZrC-SiC composites.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Surface modification and interface strengthening strategies for fly ash and its application in anti-corrosion coatings

Zihua Wang, Chijia Wang, Ruitao Wang, Jiapeng Deng, Kun Zhang, Yanji Zhu, Huaiyuan Wang

Summary: A robust anti-corrosive coating has been developed using functional fly ash, which demonstrates excellent corrosion resistance and improved mechanical properties. The coating achieves these enhancements through molecular cross-linking design and surface augmentation techniques, resulting in a significantly improved impedance modulus compared to pure polyurea coatings.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Phase transformation and diffusion in high-temperature oxidation of FeCrNi medium entropy alloy

Haofei Sun, Meifeng Li, Hao Zhang, Jing Liu

Summary: The oxidation behavior of FeCrNi medium entropy alloy was investigated through experimental observations and density functional theory (DFT) calculations. The study found that at 900 degrees C, the alloy forms a desirable and continuous oxide layer, while at 1000 degrees C, the oxide layer becomes discontinuous with penetration of oxide. These observations highlight the significant role of phase structure in promoting the formation of protective oxide scales and influencing oxidation resistance.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Microstructure evolution and cyclic oxidation performance of Cr2AlC as active diffusion barrier for NiCrAlY coating on TiAl alloy

Yang Li, Ke Ma, Jingjun Xu, Jingjing Li, Yueming Li, Yi Zhang, Jun Zuo, Meishuan Li

Summary: Cr2AlC diffusion barrier effectively blocks the diffusion of Ti, enhancing the stability and spalling resistance of the Al2O3 scales between NiCrAlY coating and TiAl alloy.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved heat and corrosion resistance of high electrical conductivity Al-Mg-Si alloys by multi-alloying of Ce, Sc and Y

Weiyi Wang, Qinglin Pan, Xiangdong Wang, Bing Liu

Summary: By adding Ce, Sc, Y and Zr elements to Al-Mg-Si alloy, the microstructure of the alloy can be regulated, and the corrosion and heat resistance of the materials can be improved.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

In-situ measurement of electrochemical activity related to filiform corrosion in organic coated steel by scanning vibrating electrode technique and scanning micropotentiometry

Andrea Cristoforetti, Javier Izquierdo, Ricardo M. Souto, Flavio Deflorian, Michele Fedel, Stefano Rossi

Summary: This study presents a new approach to studying the mechanism of filiform corrosion in organic coated steel using the scanning vibrating electrode technique (SVET) and micropotentiometry (potentiometric SECM). The electrochemical activity under the coating was evaluated by mapping the ionic current densities coming from artificial defects made in specific locations of the filament. Antimony tips were also used to investigate the pH changes associated with different corrosion reactions at the metal-paint interface. Local pH levels along the filament in the anodic and cathodic regions were determined.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Oxide scale growth behavior of alumina-forming austenitic stainless steel exposed to supercritical water

Yang Gao, Dayun Sun, Zhu Liu, Shuo Cong, Rui Tang, Yanping Huang, Lefu Zhang, Xianglong Guo

Summary: The corrosion characteristics of a novel alumina-forming austenitic steel in high-pressure high-temperature water environment were studied. The addition of aluminum has a negative effect on the continuity of the alumina scale.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Investigating the influence of pigmentation on the electrolyte transport properties of organic coatings using ORP-EIS

Negin Madelat, Benny Wouters, Peter Visser, Zahra Jiryaeisharahi, Kristof Marcoen, Shoshan T. Abrahami, Annick Hubin, Herman Terryn, Tom Hauffman

Summary: This work explores the correlation between electrolyte transport properties and the variation of pigment volume concentration (PVC) in organic coatings. An odd random phase electrochemical impedance spectroscopy (ORP-EIS) approach is used to analyze the diffusion of ions independent from water uptake. The results show that a higher PVC leads to a more homogeneous coating structure, resulting in faster diffusion of ions and enhanced water uptake.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Early stages of liquid-metal corrosion on pre-oxidized surfaces of austenitic stainless steel 316L exposed to static Pb-Bi eutectic at 400 °C

Eloa Lopes Maia, Serguei Gavrilov, Valentyn Tsisar, Kitty Baert, Iris De Graeve

Summary: The effect of pre-oxidation in air at 300-500°C on the initiation and development of liquid metal corrosion attack on 316L austenitic steel in static lead-bismuth eutectic (LBE) has been investigated. It was found that pre-formed oxide films can protect the surface against dissolution, while high temperature pre-oxidation leads to localized corrosion.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Understanding the non-steady electrochemical mechanism on SCC of 304 SS under applied polarization potentials

Baozhuang Sun, Qiuyu Wang, Yue Pan, Zhiyong Liu, Cuiwei Du, Xiaogang Li

Summary: In this study, a non-steady electrochemical model was established to investigate stress corrosion cracking (SCC). The model was verified using 304 SS with various microstructures, confirming its effectiveness in assessing SCC susceptibility.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Corrosion mechanism and corrosion behavior prediction of Cu-10Ni-X alloys in NaCl solution combining DFT calculation and experiments

Xingyu Xiao, Xinhua Liu, Zhilei Wang, Xuexu Xu, Mingying Chen, Jianxin Xie

Summary: The corrosion behavior and mechanisms of Cu-10Ni-X (Al, Fe, Mn, Cr, Sn, Ti, Zn) alloys in a 3.5% NaCl solution were systematically investigated. Both computational and experimental results revealed that except Ti, other elements could enhance the corrosion resistance of Cu2O passivation film.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Effect of aluminium addition on the oxidation and carburization behaviour of austenitic stainless in high-temperature SCO2 environments

Gen Zhang, Yan-Ping Huang, E. Jiang, Wei -Wei Liu, Hong Yang, Jing Xiong, Yong-Fu Zhao

Summary: The addition of aluminum has a significant influence on the intermetallic compounds in AFA alloys, particularly increasing the content of B2-NiAl phase. In the SCO2 environment, the oxide scales formed on AFA alloys with aluminum were thinner than on ASS without aluminum, and the structure of the oxide scales changed to a double-layer structure.

CORROSION SCIENCE (2024)

Article Materials Science, Multidisciplinary

Improved thermal properties and CMAS corrosion resistance of rare-earth monosilicates by adjusting the configuration entropy with RE-doping

Yuxuan He, Guozheng Xiao, Chao Wang, Xuefeng Lu, Liuyuan Li, Shiying Liu, Yusheng Wu, Zhanjie Wang

Summary: The relationship between configurational entropy and lattice distortion in novel rare earth monosilicates was investigated, and the effect of configurational entropy on their properties was studied. The results showed that lattice distortion increased with the increase of configurational entropy, but a highly symmetrical crystal structure was formed when the configurational entropy was large enough, inhibiting the lattice distortion.

CORROSION SCIENCE (2024)