4.8 Article

Transformation of petroleum asphaltenes to carbon fibers

Journal

CARBON
Volume 190, Issue -, Pages 92-103

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.carbon.2022.01.011

Keywords

Asphaltenes; Carbon fibers; Oxidative stabilization; Carbonization; Mechanical properties

Funding

  1. Alberta Innovates (AI)
  2. CFREF
  3. John R. Evans Leaders-Canada Foundation of Innovation [37984]

Ask authors/readers for more resources

This study investigates the feasibility and method of producing carbon fibers from low-value petroleum asphaltenes. By evaluating the physicochemical properties of asphaltenes and optimizing the spinning process, carbon fibers with high mechanical strength and Young's modulus were obtained. This study opens up a new avenue for the production of low-cost carbon fibers from low-value petroleum asphaltenes.
Petroleum asphaltenes, a by-product of crude oil extraction, are a promising feedstock for the development of high-value carbonaceous materials because of their high carbon content and aromaticity. In this work, we have studied the efficacy of low-value petroleum asphaltenes as raw materials in producing carbon fibers. We present a facile, yet effective, method to produce carbon fibers without the need of expensive pre-treatment processing. To do this, extensive physicochemical characterizations were carried out to evaluate asphaltene properties throughout the entire process. Continuous spinning of green fibers with different diameters (similar to 10-200 mu m) was optimized according to the rheological characteristics of asphaltenes. We originally developed a multi-step stabilization process to cross-link the asphaltene-derived green fibers. This was followed by carbonization of the fibers resulting in fibers with mechanical strength of similar to 400 MPa and Young's modulus of similar to 70 GPa. These are relatively high values obtained without any pretreatment or high temperature carbonization/graphitization. This study presents a previously unexplored avenue to develop low-cost carbon fibers from low-value petroleum asphaltenes. (C) 2022 Elsevier Ltd. All rights reserved.

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