4.7 Article

High-cycle and very-high-cycle fatigue lifetime prediction of additively manufactured AlSi10Mg via crystal plasticity finite element method

Journal

INTERNATIONAL JOURNAL OF FATIGUE
Volume 155, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.ijfatigue.2021.106577

Keywords

Crystal plasticity; Additive manufacturing; Very-high-cycle fatigue; AlSi10Mg alloy; Defects

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This study investigated the effects of defects and building directions on the high-cycle fatigue and very-high-cycle fatigue performance of additive manufactured AlSi10Mg using crystal plasticity finite element analysis. The results showed that specimens with defects had significantly lower fatigue life compared to those without defects, and samples built at 0 degrees exhibited better fatigue performance than those built at 90 degrees. This work is valuable for determining fatigue lifetime and enhancing the fatigue behavior of AlSi10Mg.
The effects of defects and building directions in additive manufactured AlSi10Mg on its high-cycle fatigue and very-high-cycle fatigue performance are studied based on crystal plasticity finite element (CPFE). Among the three models provided in this work, the results of model 2 (N-p2) are in good agreement with the experimental ones. It is found the fatigue life of the sample with defects are much lower than that without defects. 0 degrees specimens have a better fatigue performance than 90 degrees ones. This work is beneficial in determining the fatigue lifetime and helps to improve the fatigue behavior of AlSi10Mg.

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