4.6 Article

Machine Learning-Based Operational Modeling of an Electrochemical Reactor: Handling Data Variability and Improving Empirical Models

Journal

INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH
Volume 61, Issue 24, Pages 8399-8410

Publisher

AMER CHEMICAL SOC
DOI: 10.1021/acs.iecr.1c04176

Keywords

-

Funding

  1. Department of Energy

Ask authors/readers for more resources

This study proposes a methodology to develop an operational model of a CO2 electrocatalytic reactor using a feed-forward neural network. The model captures the input-output relationship from experimental data obtained from easy-to-implement sensors and can be used in real-time to determine optimal reactor operating conditions.
Electrochemical reduction of carbon dioxide (CO2) has received increasing attention with the recent rise in awareness of climate change and the increase in electricity supply from clean energy sources. However, because of the complexity of its reaction mechanism and the largely unknown electron transfer pathways, the development of a first-principles-based operational model of a CO2 electrocatalytic reactor is still in its infancy. This work proposes a methodology to develop a feed-forward neural network (FNN) model to capture the input-output relationship of an experimental electrochemical reactor from experimental data that are obtained from easy-to-implement sensors. This FNN model is computationally efficient and can be used in real-time to determine energy-optimal reactor operating conditions. To further account for the uncertainty of the experimental data, the maximum likelihood estimation (MLE) method is adopted to construct a statistical neural network, which is demonstrated to be able to address a usual overfitting problem that occurs in the standard FNN model. In addition, by comparing the neural network with an empirical first-principles-based model, it is demonstrated that the neural network model achieves improved prediction accuracy with respect to experimentally determined input-output operating conditions. Finally, the insights obtained from the FNN model and the limitations identified of the empirical, first-principles model (EFP model) are used to propose specific modifications to the EFP model to improve its prediction capability.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.6
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Chemical

Machine learning-based predictive control using noisy data: evaluating performance and robustness via a large-scale process simulator

Zhe Wu, Junwei Luo, David Rincon, Panagiotis D. Christofides

Summary: This study introduces a method using dropout and co-teaching learning algorithm to develop LSTM neural networks for capturing the true process dynamics from noisy data. The performance and robustness of the modeling approaches are evaluated on an industrial chemical reactor example using data generated from a large-scale process simulator.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2021)

Article Engineering, Chemical

Gastight rotating cylinder electrode: Toward decoupling mass transport and intrinsic kinetics in electrocatalysis

Joonbaek Jang, Martina Ruscher, Maximilian Winzely, Carlos G. Morales-Guio

Summary: This article reports the development of a gastight rotating cylinder electrode cell with well-defined mass transport characteristics that can experimentally decouple mass transfer effects from intrinsic kinetics in electrocatalytic systems. The gastight rotating cylinder electrode cell enables the dimensionless analysis of electrocatalytic systems and should facilitate the rigorous research and development of electrocatalytic technologies.

AICHE JOURNAL (2022)

Article Engineering, Chemical

Microscopic and data-driven modeling and operation of thermal atomic layer etching of aluminum oxide thin films

Sungil Yun, Matthew Tom, Junwei Luo, Gerassimos Orkoulas, Panagiotis D. Christofides

Summary: With increasing demands for microchips and the nano-scale semiconductor manufacturing industry, atomic layer etching (ALE) has become a critical etching process. This work develops microscopic models to characterize the thermal ALE process of aluminum oxide thin films with two precursors, setting the foundation for real-time, model-based operational parameter calculations.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2022)

Article Engineering, Chemical

Process structure-based recurrent neural network modeling for predictive control: A comparative study

Mohammed S. Alhajeri, Junwei Luo, Zhe Wu, Fahad Albalawi, Panagiotis D. Christofides

Summary: Recurrent neural networks have shown their remarkable accuracy in approximating the dynamic evolution of complex, nonlinear chemical processes. By incorporating physical knowledge, the structure of recurrent neural network models can be further improved to achieve better accuracy and computational efficiency. This study investigates the performance of model predictive control based on two different recurrent neural network structures and demonstrates the improvements in model accuracy and control performance using an example of a complex chemical process.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2022)

Review Computer Science, Interdisciplinary Applications

A tutorial review of neural network modeling approaches for model predictive control

Yi Ming Ren, Mohammed S. Alhajeri, Junwei Luo, Scarlett Chen, Fahim Abdullah, Zhe Wu, Panagiotis D. Christofides

Summary: This article presents an overview of recent developments in time-series neural network modeling and its use in model predictive control (MPC). A tutorial on constructing a neural network-based model is provided, along with discussion on key implementation issues. A nonlinear process example is introduced to demonstrate different neural network-based modeling approaches and evaluate their performance. Finally, future research directions on neural network modeling and its integration with MPC are briefly discussed.

COMPUTERS & CHEMICAL ENGINEERING (2022)

Article Engineering, Chemical

Machine learning-based ethylene concentration estimation, real-time optimization and feedback control of an experimental electrochemical reactor

Berkay Citmaci, Junwei Luo, Joon Baek Jang, Vito Canuso, Derek Richard, Yi Ming Ren, Carlos G. Morales-Guio, Panagiotis D. Christofides

Summary: With the increasing supply of clean energy, electrochemical reduction of carbon dioxide (CO2) has become a significant alternative source of carbon-based fuels. However, the complexity of the reaction mechanism and the lack of efficient concentration measurement sensors pose challenges for modeling, optimizing, and controlling the CO2 reduction process. Machine learning techniques offer a potential solution by capturing the dynamic behavior of the process from data.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2022)

Article Electrochemistry

Quantifying transport and electrocatalytic reaction processes in a gastight rotating cylinder electrode reactor via integration of Computational Fluid Dynamics modeling and experiments

Derek Richard, Matthew Tom, Joonbaek Jang, Sungil Yun, Panagiotis D. Christofides, Carlos G. Morales-Guio

Summary: Understanding the complexity of mass, momentum, charge, and heat transport and their impact on reaction kinetics at the electrode/electrolyte interface is a major challenge in the field of energy and catalysis. Developing multi-physics models that accurately capture the complexity of real-world devices is crucial for scaling up electrocatalytic systems. Combining experimental electrocatalysis with computational fluid dynamics (CFD) modeling can provide insights into the hydrodynamics of gastight rotating cylinder electrode (RCE) reactors.

ELECTROCHIMICA ACTA (2023)

Article Engineering, Chemical

Machine learning-based ethylene and carbon monoxide estimation, real-time optimization, and multivariable feedback control of an experimental electrochemical reactor

Berkay Citmaci, Junwei Luo, Joon Baek Jang, Carlos G. Morales-Guio, Panagiotis D. Christofides

Summary: The electrochemical reduction of CO2 gas is a new technique for mitigating the global climate crisis and storing energy from renewable sources. However, there is a lack of explicit models for CO2 reduction and limited effort in developing process modeling and control of CO2 electrochemical reactors. This study focuses on developing a control scheme for a rotating cylinder electrode (RCE) reactor using artificial and recurrent neural network modeling, nonlinear optimization, and process controller design. The experimental results demonstrate the effectiveness of the control system in regulating the production rates of ethylene and carbon monoxide.

CHEMICAL ENGINEERING RESEARCH & DESIGN (2023)

Article Chemistry, Multidisciplinary

Electrochemical Oxidation of Methane to Methanol on Electrodeposited Transition Metal Oxides

Kangze Shen, Simran Kumari, Yu-Chao Huang, Joonbaek Jang, Philippe Sautet, Carlos G. Morales-Guio

Summary: Electrochemical partial oxidation of methane to methanol using transition metal (oxy)hydroxides as catalysts is investigated. CoOx, NiOx, MnOx, and CuOx are found to be active for this reaction. Systematic studies are carried out to evaluate the effect of catalyst film thickness, overpotential, temperature, and hydrodynamics on activity and methanol selectivity. It is shown that high-valence transition metal oxides are inherently active for methane activation and oxidation to methanol, and electrocatalytic oxidation enables thermodynamically favorable production of methanol.

JOURNAL OF THE AMERICAN CHEMICAL SOCIETY (2023)

Proceedings Paper Automation & Control Systems

Handling Noisy Data in Machine Learning Modeling and Predictive Control of Nonlinear Processes

Zhe Wu, David Rincon, Junwei Luo, Panagiotis D. Christofides

Summary: This research focuses on using LSTM to model and predict control nonlinear processes, comparing the performance of standard LSTM on datasets with Gaussian noise and noisy industrial datasets, and proposing a dropout LSTM method using Monte Carlo dropout to train LSTM more efficiently with noisy data.

2021 AMERICAN CONTROL CONFERENCE (ACC) (2021)

Proceedings Paper Automation & Control Systems

Improving Machine Learning Modeling of Nonlinear Processes Under Noisy Data Via Co-teaching Method

Zhe Wu, David Rincon, Junwei Luo, Panagiotis D. Christofides

Summary: This work introduces a co-teaching method to improve model accuracy by using both noisy and noise-free data, and demonstrates its application in a chemical process through a case study.

2021 AMERICAN CONTROL CONFERENCE (ACC) (2021)

Proceedings Paper Automation & Control Systems

Co-Teaching Approach to Machine Learning-based Predictive Control of Nonlinear Processes

Zhe Wu, Junwei Luo, David Rincon, Panagiotis D. Christofides

Summary: A co-teaching learning algorithm is proposed in this study to capture the ground truth of chemical processes using LSTM networks from noisy data. Experimental results demonstrate that the co-teaching LSTM model is more accurate in predicting process dynamics and achieves better closed-loop performance under model predictive control compared to the standard training process.

IFAC PAPERSONLINE (2021)

No Data Available