4.7 Article

Deep Learning-Based Defect Detection From Sequences of Ultrasonic B-Scans

Journal

IEEE SENSORS JOURNAL
Volume 22, Issue 3, Pages 2456-2463

Publisher

IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
DOI: 10.1109/JSEN.2021.3134452

Keywords

Image analysis; deep learning; convolutional neural networks; defect detection; ultrasonic testing

Funding

  1. European Union through the European Regional Development Fund [KK.01.2.1.01.0151]

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Ultrasonic testing (UT) is a commonly used non-destructive testing technique for material evaluation and defect detection. Most previous automated defect detection methods from UT data analyze individual A-scans, neglecting valuable information from surrounding A-scans. In this paper, two approaches based on high-dimensional feature maps merging are proposed to effectively utilize information from neighboring B-scans and improve the precision.
Ultrasonic testing (UT) is one of the commonly used non-destructive testing (NDT) techniques for material evaluation and defect detection. The acquisition of UT data is largely performed automatically by using various robotic manipulators which can ensure the consistency of the recorded data. On the other hand, complete analysis of the acquired data is still performed manually by trained personnel. Thismakes the reliabilityof defect detectionhighly dependent on humans' knowledge and experience. Most of the previous attempts for automated defect detection fromUT data analyze individualA-scans. In such cases, valuable information present in the surrounding A-scans remains unused and limits the performance of such methods. The situation is better if a B-scan is used as an input, especially if the dataset is large enough to train a deep learning object detector. However, if each of the B-scans is analyzed individually, as it was done so far in the literature, there is still valuable information left in the surrounding B-scans that could be used to improve the precision. We showed that expanding the input layer of an existing method will not lead to an improvement and that a more complex approach is needed in order to effectively use information from neighboring B-scans. We propose two approaches based on high-dimensional feature maps merging. We showed that proposedmodels improve mean average precision ( mAP) compared to the previous state-of-the- artmodel by 2% for input resolutions of 512x512 pixels, and 3.4% for input resolutions of 384 x 384 pixels.

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