4.7 Article

Ultrasonic-assisted rapid cold welding of bulk metallic glasses

Journal

SCIENCE CHINA-MATERIALS
Volume 65, Issue 1, Pages 255-262

Publisher

SCIENCE PRESS
DOI: 10.1007/s40843-021-1723-6

Keywords

metallic glass; glass-forming ability; ultrasonic-assisted welding; atomic diffusion; composition design

Funding

  1. Key Basic and Applied Research Program of Guangdong Province, China [2019B030302010]
  2. National Natural Science Foundation of China [51871157, 51971150, 51775351]
  3. Science and Technology Innovation Commission Shenzhen [JCYJ20170412111216258]
  4. National Key Research and Development Program of China [2018YFA0703605]
  5. Shenzhen Basic Research Project [JCYJ20190808152409578]

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This study presents a method of ultrasonic-assisted rapid cold welding of metallic glasses without using any additives, achieving stable bonding of MG interface under high-frequency ultrasonic vibration, low temperature and low stress conditions. The ultrasonic technology accelerates atomic diffusion process, enabling rapid bonding of different compositions of MGs and potential for tuning new materials with new performance.
Glass-forming ability is a long-standing concern in the field of metallic glasses (MGs), which greatly limits their maximum casting size and extensive applications. In this work, we report an ultrasonic-assisted rapid cold welding of bulk MGs without using any additives. MGs with various compositions are welded together under a 20,000-Hz high-frequency ultrasonic vibration without losing their amorphous nature. The ultrasonic technology offers the advantages of rapid bonding (< 1 s) at low temperature (near room temperature) and low stress (< 1 MPa). According to the phenomenon observed in the experiment, the activated fresh atoms diffuse through the broken channel port under continuous rupture of the oxide layer, and the ultrasonic vibration accelerates the atomic-diffusion process. Finally, stable bonding of the MG interface is realized. This universal ultrasonic-assisted welding process can realize the composition design of dissimilar MGs as well as tuning of new materials with new performance.

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