Hydrogen production via integrated configuration of steam gasification process of biomass and water-gas shift reaction: Process simulation and optimization

A comprehensive model is developed to predict and optimize the hydrogen production via integrated configuration of steam gasification process of biomass and water-gas shift reaction by taking advantage of the ASPEN plus software and sensitivity analysis techniques. The steam gasification process of three different generations of biomass, including corn cob as the first generation, wood residue and rice husk as second generation, and Spirulina algae as the third, are investigated and evaluated to achieve maximum hydrogen production. This model is successfully validated with experimental data reported in the literature about steam gasification of rice husk in the fluidized bed reactor. The impact of main operating parameters is considered in terms of products composition, hydrogen yield, CO conversion, H-2/CO ratio in the gas products stream, and cold gas efficiency (CGE). The results indicated that the maximum hydrogen concentration is achieved at the highest steam to biomass (S/B) ratio in the gasifier and water-gas shift (WGS) reactor and at the lowest WGS reaction temperature, whereas there is an optimum value about the gasification temperature. The highest CO conversion and H-2/CO molar ratio belong to rice husk biomass at all considered range of temperature, whereas they are almost the same for wood residue and Spirulina. The predicted results confirmed that CGE of all feedstocks improves with increasing gasification temperatures and S/B ratio. The steam gasification performance of different feedstocks at 750 degrees C is ranked as wood residue (83.56%) > spirulina (83.47%) > corn cob (74.94%) > rice husk (69.86%). The presented configuration can be applied as a novel approach for process evaluation and optimization through the downdraft biomass gasification integrated with water-gas shift reaction to intensify the hydrogen production.

Automated summary

A comprehensive model was developed to predict and optimize hydrogen production through the integrated configuration of steam gasification and water-gas shift reaction of biomass, using ASPEN plus software and sensitivity analysis techniques. The study revealed that the highest hydrogen concentration was achieved with the highest steam to biomass ratio in the gasifier and WGS reactor, as well as the lowest WGS reaction temperature, while there was an optimum gasification temperature.