4.7 Article

An efficient and durable DOPO/H3PO4-based flame retardant for cotton fabric

Journal

CELLULOSE
Volume 28, Issue 11, Pages 7421-7434

Publisher

SPRINGER
DOI: 10.1007/s10570-021-03981-w

Keywords

Flame retardant; DOPO; H3PO4; Cotton fabric; Thermal stability; Durableness; Whiteness

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A novel high-efficiency and durable flame retardant, DOPO-ammonium phosphate (DOPO-AP), was synthesized and applied to cotton fabric, exhibiting improved flame retardancy and durability with prolonged ignition time and reduced heat release. The treated cotton maintained good whiteness and mechanical properties, showing potential for use in various industries to reduce fire-related accidents.
In this study, a novel high-efficiency and durable flame retardant DOPO-ammonium phosphate (DOPO-AP) was synthesized and applied for cotton fabric by a facile process. Nuclear magnetic resonance (NMR H-1, C-13, P-31) spectroscopy confirmed the molecular structure of DOPO-AP. Flame retardancy of the treated cotton was studied by limiting oxygen index (LOI), vertical combustion, scanning electron microscopy and cone calorimetry test. It was found that for the DOPO-AP dose of 300 g/L, the LOI value increased from 18% obtained for pure cotton to 40.2% for treated cotton, and after 50 laundering cycles, the LOI value was still maintained at 26.4%. The treated cotton showed no afterburning and smoldering phenomenon before and after the washing of the fabric in multiple laundering cycles. Additionally, the residual carbon fraction increased from 1.23% of pure cotton to 15.99% of treated cotton, effectively prolonging the ignition time of the treated cotton, and reducing the heat release rate and total heat release. Flame retardant mechanism was investigated by thermogravimetric (TG) and thermogravimetry-infrared (TG-IR) analysis. The whiteness and mechanical properties of treated cotton were well-maintained, indicating that DOPO-AP treated cotton has potential for use in textile and other industries to reduce the likelihood of fire-related accidents.

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