4.8 Article

Direct synthesis of carbon nanomaterials via surface activation of bulk copper

Journal

CARBON
Volume 177, Issue -, Pages 1-10

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.carbon.2021.02.045

Keywords

Carbon nanofibers; 3D carbon; Chemical vapor deposition; Metallic substrate; Growth mechanism

Funding

  1. Airbus
  2. ANSYS
  3. Embraer
  4. Lockheed Martin
  5. Saab AB
  6. Saertex
  7. Teijin Carbon America through MIT's Nano-Engineered Composite aerospace STructures (NECST) Consortium
  8. U.S. Army Research Office through the Institute for Soldier Nanotechnologies [W911NF-13-D-0001]
  9. National Science Foundation [DMR-0819762]
  10. Department of Defense through the National Defense Science and Engineering Graduate Fellowship (NDSEG) Program

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A novel surface activation approach using a strong-base solution enables the synthesis of carbon nanomaterials directly from bulk copper substrates via chemical vapor deposition. The study introduces a mechanistic model for the observed growth of carbon nanomaterials, showing conformal growth on various copper substrates and copper-coated materials.
A facile and novel surface activation approach using a strong-base solution enables the synthesis of carbon nanomaterials (CNMs) directly from bulk copper substrates via chemical vapor deposition. Amorphous carbon nanofibers (CNFs) were grown at temperatures as low as 250 degrees C, whereas at 600 degrees C the nanofibers were observed to be turbostratic, and at 700 degrees C turbostratic CNFs were synthesized together with a new aerogel-like 3D porous turbostratic CNM. A mechanistic model for the observed growth of CNMs from surface activated bulk copper is proposed. Our process is shown to yield conformal CNF growth on various complex-shaped copper substrates, such as meshes and wires, as well as coppercoated materials including carbon fibers and polymer films. (c) 2021 Elsevier Ltd. All rights reserved.

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