4.7 Article

Intelligent workload balance control of the assembly process considering condition-based maintenance

Journal

ADVANCED ENGINEERING INFORMATICS
Volume 49, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.aei.2021.101341

Keywords

Assembly line re-balancing; Machine degradation; Condition-based maintenance; Fuzzy control system; Intelligent automation; Robotic process automation

Funding

  1. Hong Kong Special Administrative Region, Hong Kong, China [RP2-2]
  2. Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, China

Ask authors/readers for more resources

Balancing workloads of workstations and the impact of unexpected events on assembly line rebalancing are key for efficiency in the manufacturing process. With advanced sensor technologies and fuzzy control systems, real-time decisions can be made to optimize production rates and minimize buffer levels, leading to higher process automation and improved performance in the assembly process. Sensitivity analysis of control performance also highlights the effectiveness of fuzzy control systems in adaptive decision-making and intelligent automation.
Balancing the workloads of workstations is key to the efficiency of an assembly line. However, the initial balance can be broken by the changing processing abilities of machines because of machine degradation, and at some point, re-balancing of the line is inevitable. Nevertheless, the impacts of unexpected events on assembly line rebalancing are always ignored. With the advanced sensor technologies and Internet of Things, the machine degradation process can be monitored continuously, and condition-based maintenance can be implemented to improve the health state of each machine. With the technology of robotic process automation, workflows of the assembly process can be smoothed and workstations can work autonomously together. A higher level of process automation can be achieved. Real-time information of the processing abilities of machines will bring new opportunities for automated workload balance via adaptive decision-making. In this study, a fuzzy control system is developed to make real-time decisions to balance the workloads based on the processing abilities of workstations, given the policy of condition-based maintenance. Fuzzy controllers are used to decide whether to re-balance the assembly line and how to adjust the production rate of each workstation. The numerical experiments show that the buffer level of the assembly line with the proposed fuzzy control system is lower than that of the assembly line without any control system and the buffer level of the assembly line with another control system is the lowest. The demand can always be satisfied by assembly lines except the one with another control system since there is too much production loss sacrificed for the low buffer level. The sensitivity analysis of the control performance to the parameter settings is also conducted. Thus, the effectiveness of the proposed fuzzy control system is demonstrated, and intelligent automation can improve the performance of the assembly process by the fuzzy control system since real-time information of the assembly line can be used for adaptive decision-making.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

No Data Available
Article Computer Science, Artificial Intelligence

A multiplex network based analytical framework for safety management standardization in construction engineering

Fangyu Chen, Yongchang Wei, Hongchang Ji, Gangyan Xu

Summary: This paper introduces a dual-layer network analytical framework for evaluating standard systems in construction safety management and validates its effectiveness through a case study. The research findings suggest that key standards often encompass a wider array of risks, providing suggestions for revising construction standards.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Digital twin-enabled collision early warning system for marine piling: Application to a wharf project in China

Minghao Li, Qiubing Ren, Mingchao Li, Ting Kong, Heng Li, Huijing Tian, Shiyuan Liu

Summary: This study proposes a method using digital twin technology to construct a collision early warning system for marine piling. The system utilizes a five-dimensional model and four independently maintainable development modules to maximize its effectiveness. The pile positioning algorithm and collision early warning algorithm are capable of providing warnings for complex pile groups.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Development of a technology tree using patent information

Seokhyun Ryu, Sungjoo Lee

Summary: This study proposes the use of patent information to develop a robust technology tree and applies it to the furniture manufacturing process. Through methods such as clustering analysis, semantic analysis, and association-rule mining, technological attributes and their relationships are extracted and analyzed. This approach provides meaningful information to improve the understanding of a target technology and supports research and development planning.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Feature-based domain disentanglement and randomization: A generalized framework for rail surface defect segmentation in unseen scenarios

Shuai Ma, Kechen Song, Menghui Niu, Hongkun Tian, Yanyan Wang, Yunhui Yan

Summary: This paper proposes a feature-based domain disentanglement and randomization (FDDR) framework to improve the generalization of deep models in unseen datasets. The framework successfully addresses the appearance difference issue between training and test images by decomposing the defect image into domain-invariant structural features and domain-specific style features. It also utilizes randomly generated samples for training to further expand the training sample.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Improving indoor wayfinding with AR-enabled egocentric cues: A comparative study

Fang Xu, Tianyu Zhou, Hengxu You, Jing Du

Summary: This study explores the impact of AR-based egocentric perspectives on indoor wayfinding performance. The results reveal that participants using the egocentric perspective demonstrate improved efficiency, reduced cognitive load, and enhanced spatial awareness in indoor navigation tasks.

ADVANCED ENGINEERING INFORMATICS (2024)

Review Computer Science, Artificial Intelligence

Image-based 3D reconstruction for Multi-Scale civil and infrastructure Projects: A review from 2012 to 2022 with new perspective from deep learning methods

Yujie Lu, Shuo Wang, Sensen Fan, Jiahui Lu, Peixian Li, Pingbo Tang

Summary: Image-based 3D reconstruction plays a crucial role in civil engineering by bridging the gap between physical objects and as-built models. This study provides a comprehensive summary of the field over the past decade, highlighting its interdisciplinary nature and integration of various technologies such as photogrammetry, 3D point cloud analysis, semantic segmentation, and deep learning. The proposed 3D reconstruction knowledge framework outlines the essential elements, use phases, and reconstruction scales, and identifies eight future research directions. This review is valuable for scholars interested in the current state and future trends of image-based 3D reconstruction in civil engineering, particularly in relation to deep learning methods.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

A novel method for intersecting machining feature segmentation via deep reinforcement learning

Hang Zhang, Wenhu Wang, Shusheng Zhang, Yajun Zhang, Jingtao Zhou, Zhen Wang, Bo Huang, Rui Huang

Summary: This paper presents a novel framework for segmenting intersecting machining features using deep reinforcement learning. The framework enhances the effectiveness of intersecting machining feature segmentation by leveraging the robust feature representation, decision-making, and automatic learning capabilities of deep reinforcement learning. Experimental results demonstrate that the proposed approach successfully addresses some existing challenges faced by several state-of-the-art methods in intersecting machining feature segmentation.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Imbalanced domain generalization via Semantic-Discriminative augmentation for intelligent fault diagnosis

Chao Zhao, Weiming Shen

Summary: This paper proposes a semantic-discriminative augmentation-driven network for imbalanced domain generalization fault diagnosis, which enhances the model's generalization capabilities through synthesizing reliable samples and optimizing representations.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Discovering semantic and visual hints with machine learning of real design templates to support insight exploration in informatics

Ching-Chih Chang, Teng-Wen Chang, Hsin-Yi Huang, Shih-Ting Tsai

Summary: Ideation is the process of generating ideas through exploring visual and semantic stimuli for creative problem-solving. This process often requires changes in user goals and insights. Using pre-designed content and semantic-visual concepts for ideation can introduce uncertainty. An adaptive workflow is proposed in this study that involves extracting and summarizing semantic-visual features, using clusters of adapted information for multi-label classification, and constructing a design exploration model with visualization and exploration.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Machining feature process route planning based on a graph convolutional neural network

Zhen Wang, Shusheng Zhang, Hang Zhang, Yajun Zhang, Jiachen Liang, Rui Huang, Bo Huang

Summary: This research proposes a novel approach for machining feature process planning using graph convolutional neural networks. By representing part information with attribute graphs and constructing a learning model, the proposed method achieves higher accuracy and resolves current limitations in machining feature process planning.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

A Copula network deconvolution-based direct correlation disentangling framework for explainable fault detection in semiconductor wafer fabrication

Hong-Wei Xu, Wei Qin, Jin-Hua Hu, Yan-Ning Sun, You -Long Lv, Jie Zhang

Summary: Wafer fabrication is a complex manufacturing system, where understanding the correlation between parameters is crucial for identifying the cause of wafer defects. This study proposes a Copula network deconvolution-based framework for separating direct correlations, which involves constructing a complex network correlation diagram and designing a nonlinear correlation metric model. The proposed method enables explainable fault detection by identifying direct correlations.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Adaptive knowledge push method of product intelligent design based on feature transfer

Yida Hong, Wenqiang Li, Chuanxiao Li, Hai Xiang, Sitong Ling

Summary: An adaptive push method based on feature transfer is proposed to address sparsity and cold start issues in product intelligent design. By constructing a collaborative filtering algorithm model and transforming the rating model, the method successfully alleviates data sparsity and cold start problems.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Empowering intelligent manufacturing with edge computing: A portable diagnosis and distance localization approach for bearing faults

Hairui Fang, Jialin An, Bo Sun, Dongsheng Chen, Jingyu Bai, Han Liu, Jiawei Xiang, Wenjie Bai, Dong Wang, Siyuan Fan, Chuanfei Hu, Fir Dunkin, Yingjie Wu

Summary: This work proposes a model for real-time fault diagnosis and distance localization on edge computing devices, achieving lightweight design and high accuracy in complex environments. It also demonstrates a high frame rate on edge computing devices, providing a novel solution for industrial practice.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

A digital twin-based motion forecasting framework for preemptive risk monitoring

Yujun Jiao, Xukai Zhai, Luyajing Peng, Junkai Liu, Yang Liang, Zhishuai Yin

Summary: This paper proposes a digital twin-based motion forecasting framework that predicts the future trajectories of workers on construction sites, accurately predicting workers' motions in potential risk scenarios.

ADVANCED ENGINEERING INFORMATICS (2024)

Article Computer Science, Artificial Intelligence

Time-tired compaction: An elastic compaction scheme for LSM-tree based time-series database

Ling-Zhe Zhang, Xiang-Dong Huang, Yan-Kai Wang, Jia-Lin Qiao, Shao-Xu Song, Jian-Min Wang

Summary: Time-series DBMSs based on the LSM-tree have been widely applied in various scenarios. The characteristics of time-series data workload pose challenges to efficient queries. To address issues like query latency and inaccurate range, we propose a novel compaction algorithm called Time-Tiered Compaction.

ADVANCED ENGINEERING INFORMATICS (2024)